Compac C4000 BioBlend Installation Manual Download Page 5 | Manualshive

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Contents

Safety ................................................................................................................... 3

Static Electricity Precautions ............................................................................... 3

Introduction .......................................................................................................... 4

Software Requirements ........................................................................................ 4

Pre-installation .................................................................................................... 5

Tools Required ...................................................................................................... 5

Site Preparation ................................................................................................... 6

Electrical Preparation ........................................................................................... 6

Pipework Preparation ........................................................................................... 6

Footprints ............................................................................................................. 9

Master PN3 MR160S ............................................................................................. 9

Master PN3 MR400S ........................................................................................... 10

Installation ......................................................................................................... 11

Dispensing Hose and Nozzles ............................................................................. 11

Wiring .................................................................................................................. 11

Supply Pumps ..................................................................................................... 11

Hydraulics .......................................................................................................... 12

Typical Cycle ....................................................................................................... 12

Setting up the C4000 ......................................................................................... 15

Static Blend ......................................................................................................... 15

Dynamic Blend .................................................................................................... 15

Calibration .......................................................................................................... 16

Error Codes......................................................................................................... 17

Installation Checklist ......................................................................................... 18

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Summary of Contents for C4000 BioBlend

Page 1: ...BioBlend Installation Manual Version 1 0 2 Model C4000 BioBlend Controller Date 7th December 2018...

Page 2: ...ac C4000 processor s performance Compac Industries Limited has no control over each installation s unique operating environment Hence Compac Industries Limited makes no representations or warranties c...

Page 3: ...t any time This publication describes the state of the product at the time of publication and may not reflect the product at all times in the past or in the future Manufactured By The Compac BioBlend...

Page 4: ...vision Author s R Liu Original Publication Date 12 10 2011 Authorised By W Zheng Revision History Version Date Author s Revision Notes 1 0 0 12 Oct 2011 R Lacey Initial release 1 0 1 12 Nov 2018 S Lay...

Page 5: ...Site Preparation 6 Electrical Preparation 6 Pipework Preparation 6 Footprints 9 Master PN3 MR160S 9 Master PN3 MR400S 10 Installation 11 Dispensing Hose and Nozzles 11 Wiring 11 Supply Pumps 11 Hydrau...

Page 6: ...g on the electronics i e wearing a wristband with an earth strap The C4000 head and its associated circuits and wiring is a certified piece of electrical equipment approved for use in a hazardous area...

Page 7: ...ct blend ratio Two meters are used one for each fuel The combined total of fuel delivered through both meters is displayed on the main pump display The total flow rate of the pump will vary depending...

Page 8: ...ll wiring and pipework has been installed correctly and is undamaged Report issues to site manager Tools Required It is expected that installers will carry a comprehensive tool kit including Metric an...

Page 9: ...Armour SWA cable Comms 2 core 1 5 mm2 Steel Wire Armour SWA cable There should be a minimum of a 2 metre tail for all wiring NOTE The length of the communications cable must not exceed 100 metres Pip...

Page 10: ...ional changes using elbows are permitted Piping must hold a 3 4 Bar 50PSI pressure test for a minimum of 10 minutes Refer to the footprint drawings for pump installation details Check Valve A Check Va...

Page 11: ...e pump cannot become pressurised at any time NOTE The air switch is not to be disconnected Disconnection will void NSC and TMU approvals NOTE The air eliminator chamber is not to be piped back to the...

Page 12: ...9 Footprints Footprints Master PN3 MR160S...

Page 13: ...10 Footprints Master PN3 MR400S...

Page 14: ...pplied hose assemblies pylons reels safe breaks and nozzles are used they must comply with the requirements outlined in AS NZS 2229 Wiring For general wiring instructions refer to the C4000 Master Man...

Page 15: ...e The following table describes a typical hydraulic cycle Operator Action What happens at the dispenser Lift the nozzle The C4000 activates the pumps The solenoids open and the fill commences Nozzle l...

Page 16: ...13 Hydraulics PN3 MR160S COM50 Meter COM125 Meter Mounting Bracket Biodiesel Solenoid Diesel Solenoids Diesel Gauge Biodiesel Gauge Outlet Biodiesel Filter Diesel Filter...

Page 17: ...14 Hydraulics PN3 MR400S Com250 Meter Solenoids Outlet Diesel Gauge Com125 Meter Biodiesel Gauge Biodiesel Filter...

Page 18: ...um ratio of 40 is reached If the parameter switch is held after this the ratio will return to zero and start stepping up again 4 When the ratio is correct release the Parameter switch After approximat...

Page 19: ...ocedures 7 Change the C Config to C00003 to enable the blend 8 Check the Blend is set to 20 in the B config b20 9 Do a couple of test fills and confirm you get a 20 blend This can be done by filling a...

Page 20: ...ack into the tank once the delivery has finished Err 9 Faulty or disconnected meter encoder 1 Check that encoder is plugged in 2 Replace encoder PCB on meter Err 10 Configuration Lost Reconfigure C400...

Page 21: ...rd FMS board pinpad printer cardreader router and modem all power up Check pumps are re priced to the current fuel price Check that different fuels are correctly priced on all hoses Transaction Checks...

Page 22: ...products are assigned to the correct tanks Customer Training Yes No Check site attendants understand refuelling procedures Check that site administrators understand how to obtain transactions and adm...

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