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Con
dition
s of Use

 

Conditions of Use 

 

Read this manual completely before working on, 

or making adjustments to, the Compac 

equipment 

 

Compac Industries Limited accepts no liability for 

personal injury or property damage resulting 

from working on or adjusting the equipment 

incorrectly or without authorization.  

 

Along with any warnings, instructions, and 

procedures in this manual, you should also 

observe any other common sense procedures 

that are generally applicable to equipment of this 

type. 

 

Failure to comply with any warnings, 
instructions, procedures, or any other common 

sense procedures may result in injury, equipment 

damage, property damage, or poor performance 

of the Compac equipment 

 

The major hazard involved with operating the 

Compac C4000 processor is electrical shock. 

This hazard can be avoided if you adhere to the 

procedures in this manual and exercise all due 

care. 

 

Compac Industries Limited accepts no liability for 

direct, indirect, incidental, special, or 

consequential damages resulting from failure to 

follow any warnings, instructions, and 

procedures in this manual, or any other common 

sense procedures generally applicable to 

equipment of this type. The foregoing limitation 

extends to damages to person or property 

caused by the Compac C4000 processor, or 

damages resulting from the inability to use the 

Compac C4000 processor, including loss of 

profits, loss of products, loss of power supply, 

the cost of arranging an alternative power 

supply, and loss of time, whether incurred by the 

user or their employees, the installer, the 

commissioner, a service technician, or any third 

party.  

 

Compac Industries Limited reserves the right to 

change the specifications of its products or the 

information in this manual without necessarily 

notifying its users. 

 

 

Variations in installation and operating conditions 

may affect the Compac C4000 processor's 

performance. Compac Industries Limited has no 

control over each installation's unique operating 

environment. Hence, Compac Industries Limited 

makes no representations or warranties concerning 

the performance of the Compac C4000 processor 

under the actual operating conditions prevailing at 

the installation. A technical expert of your choosing 

should validate all operating parameters for each 

application. 

 

Compac Industries Limited has made every effort to 

explain all servicing procedures, warnings, and 
safety precautions as clearly and completely as 

possible. However, due to the range of operating 

environments, it is not possible to anticipate every 

issue that may arise. This manual is intended to 

provide general guidance. For specific guidance and 

technical support, contact your authorised Compac 

supplier, using the contact details in the Product 

Identification section. 

 

Only parts supplied by or approved by Compac may 

be used and no unauthorised modifications to the 

hardware of software may be made. The use of non-

approved parts or modifications will void all 

warranties and approvals. The use of non-approved 

parts or modifications may also constitute a safety 

hazard. 

 

Information in this manual shall not be deemed a 

warranty, representation, or guarantee. For warranty 

provisions applicable to the Compac C4000 

processor, please refer to the warranty provided by 

the supplier. 

 

Unless otherwise noted, references to brand names, 

product names, or trademarks constitute the 

intellectual property of the owner thereof. Subject to 

your right to use the Compac C4000 processor, 

Compac does not convey any right, title, or interest 

in its intellectual property, including and without 

limitation, its patents, copyrights, and know-how.  

 

Every effort has been made to ensure the accuracy 

of this document. However, it may contain technical 

inaccuracies or typographical errors. Compac 
Industries Limited assumes no responsibility for and 

disclaims all liability of such inaccuracies, errors, or 

omissions in this publication. 

 

Summary of Contents for C4000 BioBlend

Page 1: ...BioBlend Installation Manual Version 1 0 2 Model C4000 BioBlend Controller Date 7th December 2018...

Page 2: ...ac C4000 processor s performance Compac Industries Limited has no control over each installation s unique operating environment Hence Compac Industries Limited makes no representations or warranties c...

Page 3: ...t any time This publication describes the state of the product at the time of publication and may not reflect the product at all times in the past or in the future Manufactured By The Compac BioBlend...

Page 4: ...vision Author s R Liu Original Publication Date 12 10 2011 Authorised By W Zheng Revision History Version Date Author s Revision Notes 1 0 0 12 Oct 2011 R Lacey Initial release 1 0 1 12 Nov 2018 S Lay...

Page 5: ...Site Preparation 6 Electrical Preparation 6 Pipework Preparation 6 Footprints 9 Master PN3 MR160S 9 Master PN3 MR400S 10 Installation 11 Dispensing Hose and Nozzles 11 Wiring 11 Supply Pumps 11 Hydrau...

Page 6: ...g on the electronics i e wearing a wristband with an earth strap The C4000 head and its associated circuits and wiring is a certified piece of electrical equipment approved for use in a hazardous area...

Page 7: ...ct blend ratio Two meters are used one for each fuel The combined total of fuel delivered through both meters is displayed on the main pump display The total flow rate of the pump will vary depending...

Page 8: ...ll wiring and pipework has been installed correctly and is undamaged Report issues to site manager Tools Required It is expected that installers will carry a comprehensive tool kit including Metric an...

Page 9: ...Armour SWA cable Comms 2 core 1 5 mm2 Steel Wire Armour SWA cable There should be a minimum of a 2 metre tail for all wiring NOTE The length of the communications cable must not exceed 100 metres Pip...

Page 10: ...ional changes using elbows are permitted Piping must hold a 3 4 Bar 50PSI pressure test for a minimum of 10 minutes Refer to the footprint drawings for pump installation details Check Valve A Check Va...

Page 11: ...e pump cannot become pressurised at any time NOTE The air switch is not to be disconnected Disconnection will void NSC and TMU approvals NOTE The air eliminator chamber is not to be piped back to the...

Page 12: ...9 Footprints Footprints Master PN3 MR160S...

Page 13: ...10 Footprints Master PN3 MR400S...

Page 14: ...pplied hose assemblies pylons reels safe breaks and nozzles are used they must comply with the requirements outlined in AS NZS 2229 Wiring For general wiring instructions refer to the C4000 Master Man...

Page 15: ...e The following table describes a typical hydraulic cycle Operator Action What happens at the dispenser Lift the nozzle The C4000 activates the pumps The solenoids open and the fill commences Nozzle l...

Page 16: ...13 Hydraulics PN3 MR160S COM50 Meter COM125 Meter Mounting Bracket Biodiesel Solenoid Diesel Solenoids Diesel Gauge Biodiesel Gauge Outlet Biodiesel Filter Diesel Filter...

Page 17: ...14 Hydraulics PN3 MR400S Com250 Meter Solenoids Outlet Diesel Gauge Com125 Meter Biodiesel Gauge Biodiesel Filter...

Page 18: ...um ratio of 40 is reached If the parameter switch is held after this the ratio will return to zero and start stepping up again 4 When the ratio is correct release the Parameter switch After approximat...

Page 19: ...ocedures 7 Change the C Config to C00003 to enable the blend 8 Check the Blend is set to 20 in the B config b20 9 Do a couple of test fills and confirm you get a 20 blend This can be done by filling a...

Page 20: ...ack into the tank once the delivery has finished Err 9 Faulty or disconnected meter encoder 1 Check that encoder is plugged in 2 Replace encoder PCB on meter Err 10 Configuration Lost Reconfigure C400...

Page 21: ...rd FMS board pinpad printer cardreader router and modem all power up Check pumps are re priced to the current fuel price Check that different fuels are correctly priced on all hoses Transaction Checks...

Page 22: ...products are assigned to the correct tanks Customer Training Yes No Check site attendants understand refuelling procedures Check that site administrators understand how to obtain transactions and adm...

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