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16. 

Calibr

ation

 

Calibration 

To calibrate a BioBlend dispenser use the following procedure: 
Refer to C4000 Master Manual for detailed instructions. 

1.

 

Change the B configuration to b0000 as it will be set to inhibit standalone. (b1000 is 

standard) 

2.

 

Change the C config to be C00001 

3.

 

Disconnect the communications from the FMS board or simply turn off the power switch 

in the ComFutra head and then re-power the pump to put it into standalone mode 

4.

 

Calibrate the Mineral side of the dispenser using the normal calibration procedures. 

Refer to C4000 manual. 

5.

 

Change the C Config to be C00002 

6.

 

Calibrate the mineral side of the dispenser using normal calibration procedures 

7.

 

Change the C Config to C00003 to enable the blend 

8.

 

Check the Blend is set to 20% in the B config (b20) 

9.

 

Do a couple of test fills and confirm you get a 20% blend. This can be done by filling a 
20L pail and then checking after the fill that approx 4 litres of bio-fuel is shown in the 

Litres display by using the Last Sale Value function of the Parameter menu. 

10.

 

Change the B configuration back to b1000 to re-enable inhibit standalone, reconnect the 
comms and turn on the ComFutra head. 

11.

 

Wait a few minutes for the ComFutra to boot up then do a test fill or two using a card to 
confirm that the dispenser is working correctly and you are still getting the correct blend 

ratio. 

 

Calibration Codes 

NOTE:

 

All other C config codes are disabled. 

Code 

 

C = 00001 

Calibration mode 

 Meter side A 

C = 00002 

Calibration mode 

 Meter side B 

C = 00003 

Blend mode 

 Both meters  

 

 

 

 

Summary of Contents for C4000 BioBlend

Page 1: ...BioBlend Installation Manual Version 1 0 2 Model C4000 BioBlend Controller Date 7th December 2018...

Page 2: ...ac C4000 processor s performance Compac Industries Limited has no control over each installation s unique operating environment Hence Compac Industries Limited makes no representations or warranties c...

Page 3: ...t any time This publication describes the state of the product at the time of publication and may not reflect the product at all times in the past or in the future Manufactured By The Compac BioBlend...

Page 4: ...vision Author s R Liu Original Publication Date 12 10 2011 Authorised By W Zheng Revision History Version Date Author s Revision Notes 1 0 0 12 Oct 2011 R Lacey Initial release 1 0 1 12 Nov 2018 S Lay...

Page 5: ...Site Preparation 6 Electrical Preparation 6 Pipework Preparation 6 Footprints 9 Master PN3 MR160S 9 Master PN3 MR400S 10 Installation 11 Dispensing Hose and Nozzles 11 Wiring 11 Supply Pumps 11 Hydrau...

Page 6: ...g on the electronics i e wearing a wristband with an earth strap The C4000 head and its associated circuits and wiring is a certified piece of electrical equipment approved for use in a hazardous area...

Page 7: ...ct blend ratio Two meters are used one for each fuel The combined total of fuel delivered through both meters is displayed on the main pump display The total flow rate of the pump will vary depending...

Page 8: ...ll wiring and pipework has been installed correctly and is undamaged Report issues to site manager Tools Required It is expected that installers will carry a comprehensive tool kit including Metric an...

Page 9: ...Armour SWA cable Comms 2 core 1 5 mm2 Steel Wire Armour SWA cable There should be a minimum of a 2 metre tail for all wiring NOTE The length of the communications cable must not exceed 100 metres Pip...

Page 10: ...ional changes using elbows are permitted Piping must hold a 3 4 Bar 50PSI pressure test for a minimum of 10 minutes Refer to the footprint drawings for pump installation details Check Valve A Check Va...

Page 11: ...e pump cannot become pressurised at any time NOTE The air switch is not to be disconnected Disconnection will void NSC and TMU approvals NOTE The air eliminator chamber is not to be piped back to the...

Page 12: ...9 Footprints Footprints Master PN3 MR160S...

Page 13: ...10 Footprints Master PN3 MR400S...

Page 14: ...pplied hose assemblies pylons reels safe breaks and nozzles are used they must comply with the requirements outlined in AS NZS 2229 Wiring For general wiring instructions refer to the C4000 Master Man...

Page 15: ...e The following table describes a typical hydraulic cycle Operator Action What happens at the dispenser Lift the nozzle The C4000 activates the pumps The solenoids open and the fill commences Nozzle l...

Page 16: ...13 Hydraulics PN3 MR160S COM50 Meter COM125 Meter Mounting Bracket Biodiesel Solenoid Diesel Solenoids Diesel Gauge Biodiesel Gauge Outlet Biodiesel Filter Diesel Filter...

Page 17: ...14 Hydraulics PN3 MR400S Com250 Meter Solenoids Outlet Diesel Gauge Com125 Meter Biodiesel Gauge Biodiesel Filter...

Page 18: ...um ratio of 40 is reached If the parameter switch is held after this the ratio will return to zero and start stepping up again 4 When the ratio is correct release the Parameter switch After approximat...

Page 19: ...ocedures 7 Change the C Config to C00003 to enable the blend 8 Check the Blend is set to 20 in the B config b20 9 Do a couple of test fills and confirm you get a 20 blend This can be done by filling a...

Page 20: ...ack into the tank once the delivery has finished Err 9 Faulty or disconnected meter encoder 1 Check that encoder is plugged in 2 Replace encoder PCB on meter Err 10 Configuration Lost Reconfigure C400...

Page 21: ...rd FMS board pinpad printer cardreader router and modem all power up Check pumps are re priced to the current fuel price Check that different fuels are correctly priced on all hoses Transaction Checks...

Page 22: ...products are assigned to the correct tanks Customer Training Yes No Check site attendants understand refuelling procedures Check that site administrators understand how to obtain transactions and adm...

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