Command Light CL602D, User Manual

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USER GUIDE
10
Installation
The COMMAND LIGHT must be installed by a designated installation facility by qualified personnel
only. All safety precautions must be thoroughly understood before installation. Please consult the
factory for additional installation information assistance.
Installation Kit
Included with the COMMAND LIGHT is an installation kit. Verify that the kit contains the
following items:
(1) 50 feet of 2GA-4 Conductor power cable (1) 50 feet of 22GA-20 conductor cable
(1) Pre-wired HOLSTER BOX w/cover (1) Handheld Controller
(1) Lifting sling
(1) Small hardware parts bag with:
(4) mounting spacers (4) 3⁄8-16 X 2 ½" bolts
(4) 3⁄8-16 nylon lock nuts (8) 3⁄8" flat washers
(4) large diameter flat washers (2) ¼-20 X 5⁄8" Phillips pan head machine screws
(4) ¼" flat washers (2) ¼-20 nylon lock nuts
(1) ½" 90° sealing connector w/nut (1) 1" 90° sealing connector w/nut
(4) screw pin clevis
Tools Required
Lifting device (crane, forklift, block and tackle, etc.)
Sling for lifting (included with light)
Drill
13/32", 17/64" drill bits
Hole punch for metal with 7/8" and 15/16" diameter capacity
Phillips head screwdriver, #2
COMMAND LIGHT
flat blade screwdriver (included with light)
9/16" and ½" combination wrenches and/or ratchet and 9/16" and ½" sockets
8" adjustable wrench
Tongue and Groove Pliers
Wire stripper or razor blade knife
Solder-less wire connector crimp tool
Silicone based gasket sealer, RTV™ recommended
Installation Notes
• The COMMAND LIGHT weighs approximately 300 pounds. Use mechanical assistance to lift the
light into installation position such as a forklift or crane.
• Use the provided sling to grasp the light.
• Use the provided fender washers under the mounting surface to distribute the weight load evenly.
• When routing the connecting electrical wires take care to avoid sharp bends, hot components or
other hazards to the wire.
• The COMMAND LIGHT is not designed to be operated in a raised position while the vehicle is in
motion. The COMMAND LIGHT includes warning circuit wiring to enable a warning device.