Command Light CL602D User Manual Download | Manualshive

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USER GUIDE

40

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STATION A

STATION B

LIGHT TOWER

CHASSIS GROUND

12V IGNITION

STANDARD

WIRELESS

WIRE

COLORS

AND

ORDER

SAME AS

ST

ATION B

OPS WIRELESS CONTROLLER

CONTROL SPLITTER BOARD

TO VMUX

TO CONTROLLER

BLACK

WHITE

RED

GREEN

ORANGE

BLUE

WHITE

/BLACK

RED

/BLACK

GREEN

/BLACK

ORANGE

/BLACK

BLUE

/BLACK

BLACK/

WHITE

RED

/

WHITE

BLUE

/

WHITE

GREEN

/

WHITE

BLACK/

RED

WHITE

/

RED

ORANGE

/

RED

BLUE

/

RED

RED

/

GREEN

ORANGE

/

GREEN

SHIELD

BLACK

WHITE

RED

GREEN

ORANGE

BLUE

WHITE

/BLACK

RED

/BLACK

GREEN

/BLACK

ORANGE

/BLACK

BLUE

/BLACK

BLACK/

WHITE

RED

/

WHITE

BLUE

/

WHITE

GREEN

/

WHITE

BLACK/

RED

WHITE

/

RED

ORANGE

/

RED

BLUE

/

RED

RED

/

GREEN

ORANGE

/

GREEN

SHIELD

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Summary of Contents for CL602D

Page 1: ...CL SERIES Effective August 2021 This guide supersedes all previous versions MODEL COVERED CL602D 3842 Redman Drive Fort Collins CO 80524 1 800 797 7974 www CommandLight com ...

Page 2: ...nd most versatile flood lighting package available We take great pride in the quality of our work and hope that you will find many years of satisfaction from the use of this equipment Should you have any problems with your product please do not hesitate to contact us 3842 Redman Drive Fort Collins CO 80524 PHONE 1 800 797 7974 FAX 1 970 297 7099 WEB www CommandLight com ...

Page 3: ...USER GUIDE 2 ...

Page 4: ... 13 Warning Device Installation 14 Maintenance 15 Cleaning 15 Rotation Belt Adjustment 16 Center Switch Adjustment 17 Light Tower is Not Finding Center 17 Power Failure 18 Rotate to center 18 Retract the upper stage 18 Retract the lower stage 18 Troubleshooting 19 Holster Circuit Board Error Codes 20 Technical Specifications Standard DC Models 602D 21 22 Specifications 22 Parts Lists Exploded View...

Page 5: ... 7974 or if parts are needed contact parts commandlight com 2 You will need to have immediate access to the light tower and the serial number This process can be done by individuals with little mechanical ability Involves pushing buttons and telling us what the light tower is doing or not doing 3 We then send parts if needed and have an authorized technician dispatched if needed with a written wor...

Page 6: ... the original bill of lading Also promptly contact the transportation company and follow their procedure for filing a claim Each company will have a unique procedure to follow Please note we cannot and will not enter claims for damages If we filed a claim here it would be sent to your local freight agent for verification and investigation This time can be saved by you filing the claim directly Eve...

Page 7: ...ge light position while people are located within its operating envelope There are numerous pinch points that can cause serious bodily injury Do not use a high pressure washer or subject the light to high volumes of water when cleaning Never use the COMMAND LIGHT as a lifting device or mobile arm Do not use a COMMAND LIGHT that has been damaged or is not fully functional including non working indi...

Page 8: ...ctromechanical device take precautionary steps to assure safe operation Never operate the COMMAND LIGHT near overhead power lines There are several standard lighting options available for the COMMAND LIGHT Model Description Minimum Power Requirements CL602D 4 x LED 100 Amps 12 VDC The COMMAND LIGHT is manufactured to provide years of service with a minimum of maintenance ...

Page 9: ...rride system that precludes rotation of the upper stage until the lower stage has elevated approximately 16 from the nested position When the lower stage is below 16 the following conditions exist Upper stage is prevented from rotating All lights are turned off including strobe light if equipped regardless of light switch positions Prevents the upper stage from moving down if upper stage is not ce...

Page 10: ... Sequence Press green button on the controller once It does not need to be held in position The Autopark sequence begins 1 Emergency Stop light is illuminated 2 Lamps are extinguished 3 Upper stage begins rotation to the center position If equipped with back light option back light begins oscillation and returns to the home position 4 Once upper stage is centered rotation stops lower stage begins ...

Page 11: ...ce crane forklift block and tackle etc Sling for lifting included with light Drill 13 32 17 64 drill bits Hole punch for metal with 7 8 and 15 16 diameter capacity Phillips head screwdriver 2 COMMAND LIGHT flat blade screwdriver included with light 9 16 and combination wrenches and or ratchet and 9 16 and sockets 8 adjustable wrench Tongue and Groove Pliers Wire stripper or razor blade knife Solde...

Page 12: ...ufficient clearances are incorporated in your installation to allow for variations vehicle body flex environmental conditions future servicing needs etc If your light is not represented call the factory prior to beginning any construction of a recessed installation Four mounting bolt holes are required Eight holes are provided to allow the installer to avoid obstructions when mounting the light Ad...

Page 13: ...o the lift points Lift and place the COMMAND LIGHT into position above the spacers Before placing the full weight of the unit on the spacers align spacers with the holes in the end frame castings Drill 13 32 holes in the mounting surface using the end casting holes as a template Fasten the light using the provided hardware To assure a weather tight installation apply a thin bead of silicone based ...

Page 14: ...nstallation remove the connector hold down screws and pull the connector out of the box slightly The Model CL602D series COMMAND LIGHT comes pre wired to connect to 12 VDC Holster Wiring Determine if an elevated warning device will be used in conjunction with the light tower If a warning device will be used use the wiring diagram on the next page otherwise use the wiring diagram in the back of the...

Page 15: ...ther is the version for dual control with wireless controllers or V Mux control The standard schematic will be used for V Mux or any other multiplex system if it is only being used for elevated warning A V Mux wiring schematic and circuit board troubleshooting guide are included Detaching Attaching the Controller Make sure the tab on the coil cord connector lines up with the slot on the controller...

Page 16: ...s normal The actuators should not be made to ratchet excessively this can lead to premature actuator clutch failure All pivot points on the COMMAND LIGHT are self lubricating thermal polymer Periodic cleaning with a moisture displacing cleaner and soft bristle brush without disassembly to remove accumulated dirt and debris will minimize wear Rotation Motor Replacement 1 Raise the lamp tree fully L...

Page 17: ...small sprocket back on the motor and put in the keystock Use blue Loctite on the set screws tightening them as much as possible 8 If not already loosen up the four motor screws to let the motor slip for adjustment Wrap the chain back around the sprockets bringing the ends together Note Be sure the half link is on the right hand side with the small cotter pin facing upwards 9 Using a small pry bar ...

Page 18: ...h bracket slightly 7 Tap center switch bracket slightly toward the side that the lamp tree is hitting on 8 Fully tighten the screws holding the center switch bracket 9 Raise lamp tree all the way up rotate off center 10 Press the Autopark button and let light tower proceed through sequence until the lamp tree is a couple inches above the nested position hit Emergency Stop 11 If it looks like cente...

Page 19: ...otate a full 360 Generally you need to rotate the platform in the direction that requires the least amount of travel in order to center the platform Retract the Lower Stage Locate the silver plug located on lower actuator below the lower actuator s motor Use the provided hex tool to remove silver plug Be sure to not lose this plug Use the same hex tool inserted into the opening to drive the intern...

Page 20: ...her than 16 Center upper stage green light illuminated Unit being operated on a slope 5 Lower lamp tree to horizontal Using a pike pole hold unit level while lowering to nest position Autopark button must be held in to park unit Improper or faulty ground Check nest switch ground and operation Test red green wire for 12VDC Water in electronics Remove moisture from ground points and electronics Do n...

Page 21: ...USER GUIDE 20 ...

Page 22: ...e Generator Requirement 150 Watt LED 220 Watt LED 12 VDC 80 amps 12 VDC 100 amps 1 kW minimum 1 5 kW minimum Lift actuators and rotation motor will cause higher current draw during use Motor Duty Cycle All motors thermally protected specifications are to thermal relay trip Lower stage 1 3 90 seconds maximum per 5 minute Upper stage 1 3 90 seconds maximum per 5 minute Rotation 5 6 Revolutions Motor...

Page 23: ...USER GUIDE 22 Specifications ...

Page 24: ...COMMAND LIGHT 23 EXPLODED VIEWS AND WIRING SCHEMATICS ...

Page 25: ...USER GUIDE 24 Parts List Lower Stage A ...

Page 26: ...COMMAND LIGHT 25 Exploded View Lower Stage A ...

Page 27: ...USER GUIDE 26 Parts List Lower Stage B ...

Page 28: ...COMMAND LIGHT 27 Exploded View Lower Stage B ...

Page 29: ...USER GUIDE 28 Parts List Upper Stage A ...

Page 30: ...COMMAND LIGHT 29 Exploded View Upper Stage A ...

Page 31: ...USER GUIDE 30 Parts List Upper Stage B ...

Page 32: ...COMMAND LIGHT 31 Exploded View Upper Stage B ...

Page 33: ...USER GUIDE 32 Parts List Lamp Tree ...

Page 34: ...COMMAND LIGHT 33 Exploded View Lamp Tree ...

Page 35: ...USER GUIDE 34 Parts List Relay Box ...

Page 36: ...COMMAND LIGHT 35 Exploded View Relay Box ...

Page 37: ...USER GUIDE 36 ...

Page 38: ...COMMAND LIGHT 37 Parts List Exploded View Entrance Box ...

Page 39: ...USER GUIDE 38 Wiring Schematics Holster Box ...

Page 40: ...COMMAND LIGHT 39 Holster Box ...

Page 41: ... TO CONTROLLER BLACK WHITE RED GREEN ORANGE BLUE WHITE BLACK RED BLACK GREEN BLACK ORANGE BLACK BLUE BLACK BLACK WHITE RED WHITE BLUE WHITE GREEN WHITE BLACK RED WHITE RED ORANGE RED BLUE RED RED GREEN ORANGE GREEN SHIELD BLACK WHITE RED GREEN ORANGE BLUE WHITE BLACK RED BLACK GREEN BLACK ORANGE BLACK BLUE BLACK BLACK WHITE RED WHITE BLUE WHITE GREEN WHITE BLACK RED WHITE RED ORANGE RED BLUE RED R...

Page 42: ...COMMAND LIGHT 41 Entrance Box 12VDC ...

Page 43: ...USER GUIDE 42 Lamp Tree Strobe ...

Page 44: ...COMMAND LIGHT 43 Lamp Tree Backlight ...

Page 45: ...USER GUIDE 44 ...

Page 46: ...COMMAND LIGHT 45 ...

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