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11

ELECTRICAL CONNECTIONS

 WARNING:

ELECTRICAL SHOCK, FIRE OR EXPLOSION 

HAZARD

Failure to follow safety warnings exactly could 
result in serious injury or property damage.
Improper servicing could result in dangerous 
operation, serious injury, death or property 
damage.

  Before servicing, disconnect all electrical power 

to the air handler.

  When servicing controls, label all wires prior 

to disconnecting. Reconnect wires correctly

.

•  Verify proper operation after servicing.

•  Electrical  connections  must  be  in  compliance  with 

all applicable local codes and ordinances, and with 

the current revision of the National Electric Code  

(ANSI/NFPA 70).

•  For Canadian installations, the electrical connections 

and grounding shall comply with the current Canadian 

Electrical Code (CSA C22.1 and/or local codes).

Pre-Electrical Checklist:

 Verify the voltage, frequency, and phase of the supply 

source match the specifications on the unit rating plate.

  Verify that the service provided by the utility is sufficient 

to handle the additional load imposed by this equipment. 

See the unit wiring label or Tables 9 - 10 (pages 28 - 29) 

for proper high and low voltage wiring.

  Verify factory wiring is in accordance with the unit wiring 

diagram (Figures 18 - 20, pages 25 - 27). Make sure  the 

connections didn’t loosen during shipping or installation.

Line Voltage

• 

An electrical disconnect must be located within sight 

of and readily accessible to the unit

. This switch shall 

be capable of electrically de-energizing the outdoor unit. 

See unit data label for proper incoming field wiring. Any 

other wiring methods must be acceptable to authority 

having jurisdiction.

•  It is recommended that the line voltage to the unit be 

supplied from a dedicated branch circuit containing the 

correct fuse or circuit breaker for the unit.

•  Overcurrent protection must be provided at the branch 

circuit distribution panel and sized as shown on the unit 

rating label and according to applicable local codes. 

See the unit rating plate and Tables 10 & 11 (pages 

28 & 29) for maximum circuit ampacity and maximum 

overcurrent protection limits.

•  The  installer  should  become  familiar  with  the  wiring 

diagram/schematic before making any electrical 

connections to the unit. See the unit wiring label or 

Figures 18 - 20 (pages 25 - 27).

•  Use only copper wire for the line voltage power supply 

to this unit. Use proper code agency listed conduit and 

a conduit connector for connecting the supply wires to 

the unit. Aluminum supply wire may be used if a heater 

kit is installed.

•  If replacing any of the original wires supplied with the 

unit, the replacement wire must be copper wire consisting 

of the same gauge and temperature rating.

•  Provide power supply for the unit in accordance with the 

unit wiring diagram, and the unit rating plate. Use UL 

listed conduit and conduit connectors for connecting the 

supply wires to the unit and for proper grounding. Field 

supplied bushings for the power supply cables must be 

added to support and protect the power supply cables. 

•  All 208/230 Volt units are shipped from the factory wired 

for 240 volt operation. For 208V operation, remove the 

lead from the transformer terminal marked 240V and 

connect it to the terminal marked 208V.

Grounding

 WARNING:

The unit cabinet must have an uninterrupted 

or unbroken electrical ground to minimize 

personal injury if an electrical fault should occur. 

Do not use gas piping as an electrical ground!

This unit must be electrically grounded in accordance 
with local codes or, in the absence of local codes, with 
the National Electrical Code (ANSI/NFPA 70) or the CSA 
C22.1 Electrical Code. Use the grounding lug provided in 
the control box for grounding the unit.

Thermostat Connections

•  Thermostat  connections  shall  be  in  accordance  with 

the instructions supplied with the thermostat. The 

thermostat used with this equipment must operate in 

conjunction with any installed accessories. Typical AC 

and air handler hookups are shown in Figure 10 (page 

12).

•  Where local codes require that the thermostat wiring 

must be routed through a conduit or raceway, splices 

can be made inside the unit; however, all wiring must 

be NEC Class 1 and separated from incoming power 

leads.

•  Install a single 5 inch trap in the condensate drain line 

as close to the coil as possible. Make sure that the 

top of the trap is below the bottom of the drain pan to 

prevent the condensate from overflowing the drain pan. 

NOTE: 

There must be only one trap in the drain line. 

Using more than one trap may prevent drainage.

•  Prime the trap with water. Insulate the drain if it is located 

in an unconditioned space, and test the condensate line 

for leaks. Consult local codes for additional restrictions 

or precautions.

•  During  system  checkout,  inspect  the  drain  line  and 

connections to verify proper condensate drainage.

Summary of Contents for HCG V1E Series

Page 1: ...e adjustment or maintenance may cause explosion fire electrical shock or other hazardous conditions which may result in personal injury or property damage Unless otherwise noted in these instructions...

Page 2: ...nuously 14 Selecting Continuous Low Spd Fan Operation 14 Turning the Blower Off 14 System Cooling 14 System Heating 14 Selecting minimum Electric Heat Airflow 14 Blower Configurations 14 Determining N...

Page 3: ...Unqualified individuals should not attempt to interpret these instructions or install this equipment Failure to follow safety recommendations could result in possible damage to the equipment serious p...

Page 4: ...s may require additional clearance to equipment Refer to applicable building codes for details Static pressure drop through louvered openings and through return air plenums should be considered in the...

Page 5: ...ely sized to the return air duct opening or filter rack located in the bottom of the unit Accessing the filter does not require tools and can be removed from the front of the unit by removing the filt...

Page 6: ...r installations require a 1 4 thick noncombustible resilient gasket to be used whenever the supplyorreturnairductspassthroughthefloor Thegasket should be positioned between the duct unit and floor Upf...

Page 7: ...of the unit to block bypass air 4 Remove the corresponding drain line knockout from the coil access door to allow access to the horizontal drain 5 Replace the door and attach the drain line Horizonta...

Page 8: ...er suitable material where they pass against sharp sheet metal edges HMG F1E HMG X1E HCG V1ESeriesairhandlers are charged through service valves on the end of the liquid tube for each circuit These mu...

Page 9: ...rform steps 1 9 to confirm that the orifice size meets the requirements outlined in the outdoor unit installation manual 1 Remove the cap from the end of the liquid line 2 Verify pressurization by dep...

Page 10: ...ld maintain a minimum horizontal slope in the direction of discharge of not less than 1 vertical for every 10 ft of horizontal run If the air handler is located in or above a living space where damage...

Page 11: ...ine voltage power supply to this unit Use proper code agency listed conduit and a conduit connector for connecting the supply wires to the unit Aluminum supply wire may be used if a heater kit is inst...

Page 12: ...ling See Figures 14 or 15 page 23 and Table 12 pages 29 31 for control board modes and actions Twinning HMG F1E series air handler s are not supplied with a built in twinning capability To connect two...

Page 13: ...stallation instructions included with the kit Wire the humidistat through the low voltage wire entrance in the air handler to the control board terminal marked DEHUM Wirethehumidistattoopenonriseinhum...

Page 14: ...the register s Ensure that there are no obstructions at the registers or in the ducts Selecting continuous low speed fan operation Standard Blower The air handler is equipped with an option of contin...

Page 15: ...rflow setting will increase the energy efficiency and capacity but will also decrease the supply air temperature For maximum capacity and energy efficiency select an airflow at or near the top of the...

Page 16: ...g affected by drafts or heat from lamps or other appliances To achieve the best performance and minimize equipment failure it is recommended that a yearly maintenance checkup be performed At a minimum...

Page 17: ...5 8 17 8 11 4 3 1 4 2 5 8 11 8 K O typ 13 4 K O typ 1 7 8 3 5 8 5 5 8 DETAIL D 3 1 4 2 1 4 15 1 4 13 SUCTION LIQUID W 1 1 8 1 7 8 7 8 K O H 22 A FURNACE SIZE BTUH H W A Detail D 24K 30K 43 5 16 14 3 1...

Page 18: ...Blower Motor Transformer Capacitor Circuit Breaker 60A Heating Element Assembly Filter Tracks Blower Wheel Blower Housing Motor Control Board Control Board Filter Door Upper Door Assembly Lower Door...

Page 19: ...03 0 15 0 28 0 41 0 54 0 68 High 1427 1385 1333 1270 1196 1113 1018 913 Corrected ESP1 0 00 0 00 0 00 0 09 0 23 0 36 0 50 0 64 HMG42F1E Low 1324 1302 1271 1233 1187 1134 1072 1003 Corrected ESP1 0 00...

Page 20: ...50 1 1 1 0 1155 1105 1060 1010 965 920 870 825 0 0 0 1 1230 1185 1140 1090 1045 1010 965 920 1 0 0 1 1285 1260 1210 1165 1125 1080 1040 1010 0 1 0 1 1330 1290 1245 1205 1170 1125 1085 1045 1 1 0 1 139...

Page 21: ...0 1 1 4 TON 700 0 1 0 0 1350 0 1 0 0 750 0 1 0 1 1400 0 1 0 1 800 0 1 1 0 2 5 TON 1450 0 1 1 0 850 0 1 1 1 1500 0 1 1 1 875 1 0 0 0 1550 1 0 0 0 950 1 0 0 1 1600 1 0 0 1 5 TON 1050 1 0 1 0 3 TON 1650...

Page 22: ...750 1 20 1500 1 0 1 1 0 800 1 25 n a 1 0 1 1 1 850 1 30 n a 1 1 0 0 0 875 1 1 0 0 1 950 1 1 0 1 0 1050 1 1 0 1 1 1150 1 1 1 0 0 1250 1 1 1 0 1 1350 1 1 1 1 0 1400 1 1 1 1 1 1600 HCG48V1E HCG60V1E Cool...

Page 23: ...TC_R HEAT COOL EAC L 1 L 2 P2 R C G W Y 3A Fuse HEATER P1 C R G Y2 Y O 1W 2W 1Y L LED 1 HEATER P1 L 2 HUM EAC P2 3A Fuse P3 Figure 14 Single Stage Control Board Figure 15 Two Stage Control Board ELECT...

Page 24: ...W C EXPANSION PORT R RED GREEN TEST PORT BLOWER MOTOR RED INPUTS COOL HEAT FAN SPEED OUTPUTS STATUS LIGHTS 2 3 4 5 6 7 8 OFF ON A B GREEN RED STATUS NOT USED TEST PORT BLOWER MOTOR R C Y1 TWIN DEHUM...

Page 25: ...PLUG HOUSING WHEN HEATER KIT NOT INSTALLED BLACK RED WHITE BROWN BROWN BLACK WHITE RED GRAY YELLOW WHITE GREEN GRAY RED NOTES 1 The blower motor speed tap connection may not be as shown See the Instal...

Page 26: ...BLACK WHITE GRAY RED BLACK RED WHITE BLACK MOTOR 6 PIN PLUG HARNESS WHITE BLACK BLUE GREEN YELLOW ORANGE RED BROWN BLUE GREEN ORANGE RED BROWN YELLOW CUT WIRES TO REMOVE PLUG HOUSING WHEN HEATER KIT N...

Page 27: ...R BLACK WHITE 6 PIN PLUG 6 PIN PLUG BLACK WHITE BLACK WHITE GRAY RED BLACK HARNESS HARNESS GREEN BROWN RED ORANGE YELLOW GREEN BLUE BROWN RED ORANGE YELLOW GREEN BLUE RED CUT WIRES TO REMOVE PLUG HOUS...

Page 28: ...009Q XX 29 7 30 26 1 30 015Q XX 45 9 50 40 2 45 HMG42F1E None 3 1 3 1 15 15 3 1 3 1 15 15 005H XX 28 1 28 1 30 30 24 8 24 8 25 25 008H XX 42 7 42 7 45 45 37 4 37 4 40 40 010H XX 53 1 53 1 60 60 46 5...

Page 29: ...B CIRCUIT C SINGLE CIRCUIT CIRCUIT A CIRCUIT B CIRCUIT C SINGLE CIRCUIT CIRCUIT A CIRCUIT B CIRCUIT C SINGLE CIRCUIT CIRCUIT A CIRCUIT B CIRCUIT C SINGLE CIRCUIT HMG24X1E HMG30X1E HCG24V1E HCG30V1E No...

Page 30: ...seconds delay Stage 3 Heat on after 10 seconds delay Stage 4 Heat on after 15 seconds delay Stage 5 Heat on after 20 seconds delay Stage 6 Heat on after 25 seconds delay OFF Heat stages off instantly...

Page 31: ...econd delay Stage 2 Heat on after 5 seconds delay Stage 3 Heat on after 10 seconds delay Stage 4 Heat on after 15 seconds delay Stage 5 Heat on after 20 seconds delay 30 KW Stage 1Heat on instantly Co...

Page 32: ...ing common sense plays an important role as well Pay attention to all safetywarningsandanyotherspecialnoteshighlightedinthemanual Improper installation of the air handler or failure to follow safety w...

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