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handler must be cleaned and/or repaired if found to 

be dirty, damaged, or malfunctioning in any way by 

a qualified HVAC technician. The air handler shall be 

inspected and approved by applicable local authority 

even if this requires redundant inspections.

•  The  serial  number  for  the  air  handler  used  during 

construction must be submitted in writing (fax and 

email also acceptable). This information will be used to 

track the long-term affects of air handler usage during 

construction. Proof of this submittal shall be available for 

the final inspection of the air handler prior to occupancy.

Installation in a Garage

 WARNING:

Do not place combustible materials on or against 

the cabinet. Do not place flammable materials, 

(gasoline, paint thinners, etc.) or any other 

flammable vapors and liquids, in the vicinity 

of the air handler.

The HMG**F1E, HMG**X1E & HCG**V1E series air 
handler may be installed in a residential garage with the 
provision that the unit must be located or protected to 
prevent physical damage by vehicles

.

as the opening provided on the air handler. The ducts 

should be appropriately sized to the capacity of the air 

handler to ensure its proper airflow rating.

•  Use  transition  fittings  if  the  supply  and/or  return  air 

openings of the unit do not match the duct openings. 

These transitions should be dimensioned in accordance 

with standard practice as specified in the ASHRAE 

recommendations for duct transitions.

•  Flexible  connectors  may  be  used  between  the  unit 

and the ductwork to prevent transmission of vibration 

from the unit to the structure. If electric heater kits are 

installed, heat resistant material must be used for the 

flexible connector at the supply air end of the unit.

•  It  is  good  practice  to  seal  all  connections  and  joints 

with industrial grade sealing tape or liquid sealant. 

Requirements for sealing ducts vary from region to 

region. Consult with local codes for requirements specific 

to your area.

Unconditioned Spaces

All duct work passing through unconditioned space must 
be properly insulated to minimize duct losses and prevent 
condensation. Use insulation with an outer vapor barrier. 
Refer to local codes for insulation material requirements.

Air Filters

HMG**F1E, HMG**X1E & HCG**V1E series air handlers 
are not supplied with an air filter when shipped from the 
factory. The installer must provide a high velocity filter 
that is appropriately sized to the return air duct opening 
or filter rack located in the bottom of the unit. Accessing 
the filter does not require tools and can be removed from 
the front of the unit by removing the filter door. See Unit 
Maintenance (page 16) for filter sizes and installation 
information.

 WARNING:

Never operate the air handler without a filter 

or with doors removed. Dust and lint can build 

up on internal components, resulting in loss of 

efficiency, equipment damage, and possible fire.

Acoustical Duct Work

• 

Certain installations may require the use of acoustical 

lining inside the supply duct work. Acoustical insulation 

must be in accordance with the current revision of the 

Sheet Metal and Air Conditioning Contractors National 

Association (SMACNA) application standard for duct 

liners. Duct lining must be UL classified batts or blankets 

with a fire hazard classification of FHC-25/50 or less.

•  Fiber duct work may be used in place of internal duct 

liners if the fiber duct work is in accordance with the 

current revision of the SMACNA construction standard 

on fibrous glass ducts. Fibrous duct work and internal 

acoustical lining must be NFPA Class 1 air ducts when 

tested per UL Standard 181 for Class 1 ducts.

•  Damping ducts, flexible vibration isolators, or pleated 

media-style filters on the return air inlet of the air 

handler may be used to reduce the transmission of 

Plenums & Air Ducts

• 

Plenums and air ducts should be installed in 
accordance with the standards of the National Fire 
Protection Association Standard for Installation of 
Air Conditioning Systems (NFPA 90A), Standard for 
Installation of Residence Type Warm Air Heating 
and Air Conditioning Systems (NFPA 90B), and all 
applicable local codes. NFPA publications are available 
by writing to: National Fire Protection Association, 
Batterymarch Park, Quincy, ME 02269 or visit  
www.NFPA.org online.

 WARNING:

All return ducts must be secured to the air 

handler using appropriate methods. All return 

ducts must be adequately sealed. When return 

air is provided through the bottom of the unit, 

the joint between the air handler and the return 

air plenum must be air tight.
Return air and circulating air ducts must not be 

connected to any other heat producing device 

such as a fireplace insert, stove, etc. This may 

result in fire, explosion, carbon monoxide 

poisoning, personal injury, or property damage.

•  Design the duct work according to methods described 

by the Air Conditioning Contractors of America (ACCA).

•  This unit is designed only for use with a return and supply 

duct. The return air duct must have the same free area 

Summary of Contents for HCG V1E Series

Page 1: ...e adjustment or maintenance may cause explosion fire electrical shock or other hazardous conditions which may result in personal injury or property damage Unless otherwise noted in these instructions...

Page 2: ...nuously 14 Selecting Continuous Low Spd Fan Operation 14 Turning the Blower Off 14 System Cooling 14 System Heating 14 Selecting minimum Electric Heat Airflow 14 Blower Configurations 14 Determining N...

Page 3: ...Unqualified individuals should not attempt to interpret these instructions or install this equipment Failure to follow safety recommendations could result in possible damage to the equipment serious p...

Page 4: ...s may require additional clearance to equipment Refer to applicable building codes for details Static pressure drop through louvered openings and through return air plenums should be considered in the...

Page 5: ...ely sized to the return air duct opening or filter rack located in the bottom of the unit Accessing the filter does not require tools and can be removed from the front of the unit by removing the filt...

Page 6: ...r installations require a 1 4 thick noncombustible resilient gasket to be used whenever the supplyorreturnairductspassthroughthefloor Thegasket should be positioned between the duct unit and floor Upf...

Page 7: ...of the unit to block bypass air 4 Remove the corresponding drain line knockout from the coil access door to allow access to the horizontal drain 5 Replace the door and attach the drain line Horizonta...

Page 8: ...er suitable material where they pass against sharp sheet metal edges HMG F1E HMG X1E HCG V1ESeriesairhandlers are charged through service valves on the end of the liquid tube for each circuit These mu...

Page 9: ...rform steps 1 9 to confirm that the orifice size meets the requirements outlined in the outdoor unit installation manual 1 Remove the cap from the end of the liquid line 2 Verify pressurization by dep...

Page 10: ...ld maintain a minimum horizontal slope in the direction of discharge of not less than 1 vertical for every 10 ft of horizontal run If the air handler is located in or above a living space where damage...

Page 11: ...ine voltage power supply to this unit Use proper code agency listed conduit and a conduit connector for connecting the supply wires to the unit Aluminum supply wire may be used if a heater kit is inst...

Page 12: ...ling See Figures 14 or 15 page 23 and Table 12 pages 29 31 for control board modes and actions Twinning HMG F1E series air handler s are not supplied with a built in twinning capability To connect two...

Page 13: ...stallation instructions included with the kit Wire the humidistat through the low voltage wire entrance in the air handler to the control board terminal marked DEHUM Wirethehumidistattoopenonriseinhum...

Page 14: ...the register s Ensure that there are no obstructions at the registers or in the ducts Selecting continuous low speed fan operation Standard Blower The air handler is equipped with an option of contin...

Page 15: ...rflow setting will increase the energy efficiency and capacity but will also decrease the supply air temperature For maximum capacity and energy efficiency select an airflow at or near the top of the...

Page 16: ...g affected by drafts or heat from lamps or other appliances To achieve the best performance and minimize equipment failure it is recommended that a yearly maintenance checkup be performed At a minimum...

Page 17: ...5 8 17 8 11 4 3 1 4 2 5 8 11 8 K O typ 13 4 K O typ 1 7 8 3 5 8 5 5 8 DETAIL D 3 1 4 2 1 4 15 1 4 13 SUCTION LIQUID W 1 1 8 1 7 8 7 8 K O H 22 A FURNACE SIZE BTUH H W A Detail D 24K 30K 43 5 16 14 3 1...

Page 18: ...Blower Motor Transformer Capacitor Circuit Breaker 60A Heating Element Assembly Filter Tracks Blower Wheel Blower Housing Motor Control Board Control Board Filter Door Upper Door Assembly Lower Door...

Page 19: ...03 0 15 0 28 0 41 0 54 0 68 High 1427 1385 1333 1270 1196 1113 1018 913 Corrected ESP1 0 00 0 00 0 00 0 09 0 23 0 36 0 50 0 64 HMG42F1E Low 1324 1302 1271 1233 1187 1134 1072 1003 Corrected ESP1 0 00...

Page 20: ...50 1 1 1 0 1155 1105 1060 1010 965 920 870 825 0 0 0 1 1230 1185 1140 1090 1045 1010 965 920 1 0 0 1 1285 1260 1210 1165 1125 1080 1040 1010 0 1 0 1 1330 1290 1245 1205 1170 1125 1085 1045 1 1 0 1 139...

Page 21: ...0 1 1 4 TON 700 0 1 0 0 1350 0 1 0 0 750 0 1 0 1 1400 0 1 0 1 800 0 1 1 0 2 5 TON 1450 0 1 1 0 850 0 1 1 1 1500 0 1 1 1 875 1 0 0 0 1550 1 0 0 0 950 1 0 0 1 1600 1 0 0 1 5 TON 1050 1 0 1 0 3 TON 1650...

Page 22: ...750 1 20 1500 1 0 1 1 0 800 1 25 n a 1 0 1 1 1 850 1 30 n a 1 1 0 0 0 875 1 1 0 0 1 950 1 1 0 1 0 1050 1 1 0 1 1 1150 1 1 1 0 0 1250 1 1 1 0 1 1350 1 1 1 1 0 1400 1 1 1 1 1 1600 HCG48V1E HCG60V1E Cool...

Page 23: ...TC_R HEAT COOL EAC L 1 L 2 P2 R C G W Y 3A Fuse HEATER P1 C R G Y2 Y O 1W 2W 1Y L LED 1 HEATER P1 L 2 HUM EAC P2 3A Fuse P3 Figure 14 Single Stage Control Board Figure 15 Two Stage Control Board ELECT...

Page 24: ...W C EXPANSION PORT R RED GREEN TEST PORT BLOWER MOTOR RED INPUTS COOL HEAT FAN SPEED OUTPUTS STATUS LIGHTS 2 3 4 5 6 7 8 OFF ON A B GREEN RED STATUS NOT USED TEST PORT BLOWER MOTOR R C Y1 TWIN DEHUM...

Page 25: ...PLUG HOUSING WHEN HEATER KIT NOT INSTALLED BLACK RED WHITE BROWN BROWN BLACK WHITE RED GRAY YELLOW WHITE GREEN GRAY RED NOTES 1 The blower motor speed tap connection may not be as shown See the Instal...

Page 26: ...BLACK WHITE GRAY RED BLACK RED WHITE BLACK MOTOR 6 PIN PLUG HARNESS WHITE BLACK BLUE GREEN YELLOW ORANGE RED BROWN BLUE GREEN ORANGE RED BROWN YELLOW CUT WIRES TO REMOVE PLUG HOUSING WHEN HEATER KIT N...

Page 27: ...R BLACK WHITE 6 PIN PLUG 6 PIN PLUG BLACK WHITE BLACK WHITE GRAY RED BLACK HARNESS HARNESS GREEN BROWN RED ORANGE YELLOW GREEN BLUE BROWN RED ORANGE YELLOW GREEN BLUE RED CUT WIRES TO REMOVE PLUG HOUS...

Page 28: ...009Q XX 29 7 30 26 1 30 015Q XX 45 9 50 40 2 45 HMG42F1E None 3 1 3 1 15 15 3 1 3 1 15 15 005H XX 28 1 28 1 30 30 24 8 24 8 25 25 008H XX 42 7 42 7 45 45 37 4 37 4 40 40 010H XX 53 1 53 1 60 60 46 5...

Page 29: ...B CIRCUIT C SINGLE CIRCUIT CIRCUIT A CIRCUIT B CIRCUIT C SINGLE CIRCUIT CIRCUIT A CIRCUIT B CIRCUIT C SINGLE CIRCUIT CIRCUIT A CIRCUIT B CIRCUIT C SINGLE CIRCUIT HMG24X1E HMG30X1E HCG24V1E HCG30V1E No...

Page 30: ...seconds delay Stage 3 Heat on after 10 seconds delay Stage 4 Heat on after 15 seconds delay Stage 5 Heat on after 20 seconds delay Stage 6 Heat on after 25 seconds delay OFF Heat stages off instantly...

Page 31: ...econd delay Stage 2 Heat on after 5 seconds delay Stage 3 Heat on after 10 seconds delay Stage 4 Heat on after 15 seconds delay Stage 5 Heat on after 20 seconds delay 30 KW Stage 1Heat on instantly Co...

Page 32: ...ing common sense plays an important role as well Pay attention to all safetywarningsandanyotherspecialnoteshighlightedinthemanual Improper installation of the air handler or failure to follow safety w...

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