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© 2018 Columbus McKinnon Corporation. All Rights Reserved 

11 

P/N: EL-680  REV AA JULY 2018 

WHEEL ASSEMBLY  

INSTALLATION 

The hoisting unit is custom sized at the factory to fit on 
a specific beam size. Most units are slipped over the 
end of the supporting rail or beam; however, 
removable wheels* are provided which enables the 
unit to be fitted on a beam with obstructed ends. 

See parts breakdown in Figure 4 for additional 
Information regarding disassembly. 

The distance between trolley wheel flanges (measured 
at the tread diameter) should be 1/8” to 3/16” greater 
than the beam flange width for proper running 
clearance. This clearance should be checked before 
operating the hoist under load. The hoist should be 
traversed the entire length of the beam to check for 
beam interference pointe, proper side clearance and 
effectiveness of the beam stops. If everything is 
satisfactory, the procedure should be repeated with a 
capacity load as a functional Installation test. 

 

 

 

WARNING: 

Always make sure all end stops are securely in place 
before operating a hoist on a runway beam to prevent 
the hoist from falling from the open beam end. 

*Feature not available on unit’s operating on patented 
monorail tracks. 

 

 

 

 

 

 

 

FIGURE 4: WHEEL ASSEMBLY 

 

WARNING: 

Before installing this trolley hoist, make certain that the trolley wheel contour is correct for the type of beam the unit 
will operate on and that the trolley wheel spacing is correct for the beam flange width. Flat flange beams should 
have flat tread or universal tread wheels and tapered flange beams should have tapered or universal tread wheels.

 

Used with 1 ½ and 2 ton cap 

Summary of Contents for CHESTER HOIST EL-680

Page 1: ..._____ Rated Load _________________________________________ RATED LOADS 1 TO 24 TONS Follow all instructions and warning for inspecting maintaining and operating this hoist The use of any hoist present...

Page 2: ...and parts services through a network of Master Parts Depots and Service Centers that are strategically located in the United States and Canada These facilities have been selected on the basis of their...

Page 3: ...of a hoist can create a potentially hazardous situation which if not avoided could result in minor or moderate injury To avoid such a potentially hazardous situation the operator shall 1 Maintain a fi...

Page 4: ...ecialized experience and study is essential to safe rigging operations For rigging information we recommend consulting a standard textbook on the subject Table of Contents Safety Precautions 3 5 Gener...

Page 5: ...s sizes of runway beams Other Chester Hoists and trolleys are built to fit a runway specified by our customers Regardless it is the customer s responsibility to apply such engineering calculations or...

Page 6: ...The hoist chain should not be wrapped around the load 2 The load should be attached to the hook by means of slings or other approved devices 3 The slings or other approved devices shall be seated prop...

Page 7: ...arts for signs of pitting or any deterioration of controls limit switches and push button station h Check chain container See Chain container installation notes ANNUAL INSPECTION Inspect the following...

Page 8: ...small loop of loose chain remains when the geared limit switch prevents further travel The peddle limit switch only acts If this switch falls 2 Brake Adjustment See Figure 1 a Remove nuts 1 and cover...

Page 9: ...parts have been altered replaced or repaired the hoist should be load tested The hoist should be tested using 100 percent of rated load TABLE 2 LUBRICATION PART LUBRICANT INSTRUCTIONS FREQUENCY Transm...

Page 10: ...IN REEVING 1 1 2 2 5 6 Ton 3 4 8 10 12 Ton 16 20 24 Ton FIGURE 3 LOAD SHEAVE TIMING T indicates three timing marks in alignment Unloaded Loop Loaded Side Unloaded Loop Loaded Side Unloaded Loop Loaded...

Page 11: ...d be traversed the entire length of the beam to check for beam interference pointe proper side clearance and effectiveness of the beam stops If everything is satisfactory the procedure should be repea...

Page 12: ...for wear Hook Moves in Wrong Direction 1 Three phase reversal 2 Improper connections 1 Reverse any two wires except the green ground wire at the power source 2 Check all connections against wiring dia...

Page 13: ...mation 1 Serial Number of your hoist see Figure 2 tor location 2 Your power supply voltage phase and cycles 3 Title of illustration for example 3 4 Ton bottom block assembly 4 Figure Number Part Name...

Page 14: ...he load block up allowing the hoist mechanism to fill the container Verify the chain is loading properly into the container WARNING Never load chain into the container by hand Hand loading will cause...

Page 15: ...WARRANTIES SET FORTH ABOVE SELLER MAKES NO OTHER WARRANTIES WITH RESPECT TO THE GOODS OR ANY REPLACEMENT PARTS WHETHER EXPRESSED OR IMPLIED INCLUDING ANY WARRANTIES OF MERCHANTABILITY FITNESS FOR A P...

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