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P/N: 10001609 (REV AB) 627NH

   December 2014

Before installing hoist, fill in the information below.

Model Number

 

 

Serial No.

 

 

Purchase Date

 

 

Voltage

 

 

Rated Load

 

 

Rated Loads 1/8 to 3 tonnes

125 Kg to 3000 Kg

 

Follow all instructions and warning for inspecting, 

maintaining and operating this hoist.

The use of any hoist presents some risk of personal injury 

or property damage. That risk is greatly increased if proper 

instructions and warnings are not followed. Before using 

this hoist, each operator should become thoroughly familiar 

with all warnings, instructions and recommendations in this 

manual. 

Retain this manual for future reference and use.

Forward this manual to operator. Failure to operate equipment 

as directed in manual may cause injury.

ElEctRic chain hOiSt

VaRiabLe FRequency dRiVe suppLement

OPERATING, MAINTENANCE 

& PARTS MANUAL

Summary of Contents for CM LODESTAR A-H

Page 1: ...s some risk of personal injury or property damage That risk is greatly increased if proper instructions and warnings are not followed Before using this hoist each operator should become thoroughly fam...

Page 2: ...thoroughly before putting your hoist into operation By practicing correct operating procedures and by carrying out the recommended preventive maintenance suggestions you will experience long dependab...

Page 3: ...he Electromotive adjustable frequency drives are to be connected to 220 volt 3 phase 50 hertz 208 240 volt 3 phase 60 hertz 380 415 volt 3 phase 50 hertz or 440 480 volt 3 phase 60 hertz power supply...

Page 4: ...he button to the intermediate position for second speed operation and fully depress the button for fast speed operation The hoist speed gradually increases to the next speed point d 2 step infinitely...

Page 5: ...erking of hoist load chain If there is any evidence of overloading immediately lower the load and remove the excess load 12 Do not allow the load to swing or twist while hoisting 13 Never operate the...

Page 6: ...6 P N 10001609 REV AB 627NH December 2014 WIRING DIAGRAM LODESTAR MODELS A H 380 480 VOLT 3 PHASE WITH VARIABLE SPEED DRIVE...

Page 7: ...7 P N 10001609 REV AB 627NH December 2014 WIRING DIAGRAM LODESTAR MODELS A H 208 230 VOLT 3 PHASE WITH VARIABLE SPEED DRIVE...

Page 8: ...8 P N 10001609 REV AB 627NH December 2014 WIRING DIAGRAM LODESTAR MODELS J THRU RRT 440 480 VOLT 3 PHASE WITH VARIABLE SPEED DRIVE...

Page 9: ...9 P N 10001609 REV AB 627NH December 2014 WIRING DIAGRAM LODESTAR MODELS J THRU RRT 208 230 VOLT 3 PHASE WITH VARIABLE SPEED DRIVE...

Page 10: ...460V VFD WIRING HARNESS 1 NOT SHOWN 10001109 THERMAL CONDUCTIVE PASTE AS REQ D V1 CONTACTOR PLATE ASSEMBLIES ITEM NO PART NUMBER DESCRIPTION QTY 1 28968 AFD BRACKET 1 2 38953 VFD G MINI 1 2 HP 1 3895...

Page 11: ...OT SHOWN 00001556 WIRING HARNESS V2 CE 1 NOT SHOWN 10001109 THERMAL CONDUCTIVE PASTE AS REQ D V2 AND RRS CONTACTOR PLATE ASSEMBLIES ITEM NO PART NUMBER DESCRIPTION QTY 1 10001056 RRS VFD CONTROLS BRAC...

Page 12: ...731 GROMMET BUNA N 9307K38 1 7 87325 SCREW 1 4 20 X 6 5 SL FIL HD 3 8 982251 WASHER 252 ID X 19 WALL 3 ITEM NO PART NUMBER DESCRIPTION QTY 1 R E V O C 5 2 0 7 2 1 2 28958 DYNAMIC BRAKING RESISTOR 250...

Page 13: ...NH WARNING LABEL 2 10 982472 NUT 8 32 UNC 2B 11 32 X 1 8 2 11 957844 LOCKWASHER 2 ITEM NO PART NUMBER DESCRIPTION QTY 1 35262 CVR BACK FRAME MOD J THRU RRT 1 2 968752 SCREW BRAKE COVER 4 3 982251 WASH...

Page 14: ...BLY AND CONTROL CORD FOR 15 FOOT LIFT 28081 STATION ASSEMBLY AND CONTROL CORD FOR 20 FOOT LIFT 1 1 58296 2 BUTTON CONTROL STATION 1 1 1 1 58278 GROMMET 1 1 1 2 58275 HARDWARE KIT 1 1 1 3 57803 1 SPEED...

Page 15: ...the drive s application is entered into the drive by using the functional LEDs This information is stored into the drive s memory Keypad Functions The keypad has a 5 digit LED display Both numeric an...

Page 16: ...digit of a parameter setting 6 Down Arrow Key Scrolls down to select next parameter group or parameter settings It also decreases the value of the blinking digit of a parameter setting 7 STOP Ley Sto...

Page 17: ...anized by function group that determine how the drive functions These parameters are programmed in the drive s software as measurable values or options both of which will be referred to in this manual...

Page 18: ...onitor parameters These are monitor only functions the operator cannot change the displayed value Accessible during run command See pages 18 thru 21 for complete listing of all monitor parameters Para...

Page 19: ...Control method Displays the value of A01 02 U01 05 Motor Speed Motor Speed OLV only U01 06 Output Voltage Inverter Output Voltage Reference V U01 07 DC Bus Voltage DC Bus Voltage Measured V U01 08 Ou...

Page 20: ...he pulse train input RP Frequency Fault Trace U02 01 Current Fault Displays Current fault U02 02 Last Fault Displays last fault detected U02 03 Frequency Reference Fault Frequency reference when fault...

Page 21: ...Fault Message 10 Displays tenth most recent fault U03 11 Elapsed Time 1 Elapsed time of most recent fault U03 12 Elapsed Time 2 Elapsed time of second most recent fault U03 13 Elapsed Time 3 Elapsed t...

Page 22: ...tion Level U04 18 Frequency Reference Source Selection U04 19 Frequency Reference Memobus U04 20 Output Frequency Reference decimal U04 21 Run Command Selection Results U04 22 Memobus Communication Re...

Page 23: ...ds 1 set 0 0 to 6000 0 3 sets 8 parameters are independently adjustable Braking torque 150 or more with dynamic braking Motor overload protection UL recognized electronic thermal overload relay field...

Page 24: ...ariable speed control can be configured The IMPULSE G Mini has two ways in which infinitely variable control can be configured 2 Step Infinitely Variable and 3 Step Infinitely Variable control Sample...

Page 25: ...Sec B05 02 Deceleration Time 3 0 Sec B01 01 First Speed 10 Hz B01 03 Maximum Speed 60 Hz A01 04 03 3 step infinitely variable B05 01 Acceleration Time 3 0 Sec B05 02 Deceleration Time 3 0 Sec B01 01...

Page 26: ...une 2 Check motor parameters COF Current Offset Fault The drive automatically adjusts the current offset the calculated value exceeded the allowable setting range 1 Press reset 2 Check brake 3 Check b...

Page 27: ...ons for input terminal S6 U01 10 EF7 External Fault 7 External fault occurs on Terminal S7 1 Check constant H01 07 for proper programming 2 Check the conditions for input terminal S7 U01 10 GF Ground...

Page 28: ...ameter s to appropriate settings 3 Set A01 05 5550 OPE07 Analog Selection Multi Function Analog Input Setting Fault Set values other than 00 and 0F are duplicated 1 Check setting for H03 02 and H03 10...

Page 29: ...ck settings 2 Check motor coupling UV Flashing DC Bus Undervolt Undervoltage Fault Undervoltage status occurs for more than 2 sec during STOP Input voltage drops below 190V DC or less for 230V AC clas...

Page 30: ...roper use Any corrective maintenance performed by anyone other than the Company during the warranty period shall void the warranty Company shall not be liable for damages of any kind from any cause wh...

Page 31: ...31 P N 10001609 REV AB 627NH December 2014 Notes...

Page 32: ...2014 Columbus McKinnon Corporation All Rights Reserved P N 10001609 REV AB 627NH 12 14 BJB USA Ph 800 888 0985 716 689 5400 Fax 716 689 5644 CANADA Ph 877 264 6478 Fax 877 264 6477...

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