Cognex In-Sight 1ABD Reference Manual Download

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Introduction

The In-Sight

2000 is a compact, network-ready, stand-alone machine vision sensor used for automated inspection and

measurement applications on the factory floor. All models can be easily programmed remotely over a network using an

intuitive user interface.

Support

Resources available to assist you in using the vision sensor:

The

In-Sight

Explorer Help

and

EasyBuilder Help

files, provided with In-Sight Explorer software.

The In-Sight online support site:

cognex.com/support/insight

Standard Components

Note

Cables are sold separately.

If a standard component is missing or damaged, immediately contact your Cognex Authorized Service

Provider (ASP) or Cognex Technical Support.

Product

Components

In-Sight 2000
Vision Sensor

1. Optics module, featuring high brightness LED ring light and S-

Mount/M12 lens, or liquid lens with auto-focus capability

2. Main module, including sensor and CPU

3. I/O connector module

In-Sight 2000 Mini
Vision Sensor

1. Optics module, featuring LED light and liquid lens with auto-

focus capability

2. Main module, including sensor and CPU

3. I/O connector module

Introduction

Summary of Contents for In-Sight 1ABD

Page 1: ...In Sight 2000 Series Vision Sensor Reference Guide 2019May06 Revision 5 7 3 29 ...

Page 2: ... means electronic or mechanical for any purpose nor transferred to any other media or language without the written permission of Cognex Corporation Copyright 2018 2019 Cognex Corporation All Rights Reserved Portions of the hardware and software provided by Cognex may be covered by one or more U S and foreign patents as well as pending U S and foreign patents listed on the Cognex web site at cognex...

Page 3: ...able protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which c...

Page 4: ...IAMENT AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment WEEE This product has required the extraction and use of natural resources for its production It may contain hazardous substances that could impact health and the environment if not properly disposed In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the nat...

Page 5: ...sor to laser light Image sensors can be damaged by direct or reflected laser light If your application requires laser light that might strike the image sensor use a lens filter at the corresponding laser wavelength For suggestions contact your local integrator or application engineer l This product does not contain user serviceable parts Do not make electrical or mechanical modifications to produc...

Page 6: ... a hazard that could cause death serious personal injury or electrical shock CAUTION This symbol indicates a hazard that could result in property damage Note This symbol indicates additional information about a subject Tip This symbol indicates suggestions and shortcuts that might not otherwise be apparent 6 Symbols ...

Page 7: ... 18 Replace the M12 Lens S Mount M12 Lens Configuration 19 Install the Lens Filter S Mount M12 Lens Configuration 21 Replace the LED Ring Light S Mount M12 Lens Configuration 23 Install the In Sight 2000 Mini Vision Sensor 25 Mount the Vision Sensor 25 Mounting Configurations 26 Replace the LED Light 28 Install the Lens Filter 30 Working Distance and Field of View 32 In Sight 2000 Vision Sensor S ...

Page 8: ...ations 52 In Sight 2000 Vision Sensor Dimensions 53 In Sight 2000 Mini Vision Sensor Dimensions With 6 2 mm Lens 54 In Sight 2000 Mini Vision Sensor Dimensions With 16 mm Lens 55 Cleaning Maintenance 56 Clean the Vision Sensor Housing 56 Clean the Vision Sensor Image Sensor Window 56 Clean the Vision Sensor Lens Cover 56 8 Table of Contents ...

Page 9: ...e support site cognex com support insight Standard Components Note l Cables are sold separately l If a standard component is missing or damaged immediately contact your Cognex Authorized Service Provider ASP or Cognex Technical Support Product Components In Sight 2000 Vision Sensor 1 Optics module featuring high brightness LED ring light and S Mount M12 lens or liquid lens with auto focus capabili...

Page 10: ...2 SPACER 16 0 Lens Spacer M12 25 mm LM12 SPACER 25 01 Lights High Brightness Red LED Ring Light IFS 2000 HBRING RD High Brightness White LED Ring Light IFS 2000 HBRING WH High Brightness Blue LED Ring Light IFS 2000 HBRING BL High Brightness Near IR LED Ring Light IFS 2000 HBRING IR Filters and Covers Red Bandpass Filter 635 nm IMRF 2000 BP635 Blue Bandpass Filter 470 nm IMBF 2000 BP470 IR Bandpas...

Page 11: ... DM260 LED RED HP High Powered White LED Light for 16 mm Lens DM260 LED WHT HP Filters and Covers Blue Bandpass Filter DM150 BP470 Red Bandpass Filter DM150 BP635 Clear Cover for 6 2 mm Lens DM150 CVR CLR Clear Cover for 6 2 mm Lens ESD Safe DM150 CVR ESD Polarized Cover for 6 2 mm Lens DM260 LENS 62CVR F Extended Cover for 16 mm Lens Un polarized DM260 LENS 16CVR Extended Cover for 16 mm Lens Hal...

Page 12: ...Module Cable M12 12 to DB15 CCB PWRIO MOD xx xx specifies length 2m 5m Power Supplies Non PoE Models Only Cognex 24VDC Power Supply ACC 24I North America Power Cord CBLI 24VDUS Japan Power Cord CBLI 24VDJP United Kingdom Power Cord CBLI 24VDUK Europe Power Cord CBLI 24VDEU Mounting Brackets Universal Mounting Bracket DM100 UBRK 000 Pivot Mounting Bracket DM100 PIVOTM 00 12 Introduction ...

Page 13: ...I O Module In Sight CIO 1400 I O Expansion Module CIO 1400 1 Replacement Kit Screws Washers and Caps Kit IS2000 CAPS KIT 1 The CIO 1400 I O expansion module supports In Sight 2000 series vision sensors with firmware version 5 3 0 and higher 13 Introduction ...

Page 14: ... Module cable to a compatible In Sight I O module which adds general purpose discrete I O For more information refer to I O Module Cable Specifications on page 52 Indicator Function Power LED The green LED illuminates to indicate that the vision sensor is powered on Status LED Yellow when active User configurable LED 5 Yellow Pass Fail LED Green pass or red fail when active User configurable LED 4...

Page 15: ...ollowing steps to change between the in line and right angle configuration Note l Switching between the in line and right angle configuration is recommended only up to 10 times in the lifetime of the vision sensor l You can order a replacement kit IS2000 CAPS KIT if you misplaced screws washers or caps CAUTION Make sure that no electrostatic charges are applied to the PCB e g wear ESD shoes If the...

Page 16: ...shers and fasten the cap nuts 7 After each cap nut has been fastened torque to 0 12 Nm 1 06 in lb and reinstall the screw covers Note The left and right screw covers are different Make sure to attach them correctly 8 Restore power to the 24VDC power supply and turn it on if necessary 16 Installation ...

Page 17: ...on sensor at a slight angle 15 can reduce reflections and improve performance In line Configuration Use the universal mounting bracket DM100 UBRK 000 with the mounting holes on the I O connector module Right Angle Configuration 17 Installation ...

Page 18: ...s Position S Mount M12 Lens Configuration Adjust the focus on the back of the light module Turn the screw clockwise to focus at a shorter distance and counter clockwise to focus at a longer distance 18 Installation ...

Page 19: ... unplugged and not receiving power 2 Remove the four screws and the cover from the optics module 3 Move the lens to the furthest out position by turning the screw on the back of the light module clockwise 4 Using your fingers turn the lens counter clockwise to remove the lens 19 Installation ...

Page 20: ...fingers turn it clockwise to tighten the lens 6 Reattach the cover Tighten all four screws using a torque wrench the maximum torque is 0 2 Nm 1 77 in lb 7 Restore power to the 24VDC power supply and turn it on if necessary 20 Installation ...

Page 21: ... 1 Verify that the 24VDC power supply is unplugged and not receiving power 2 Remove the four screws and the cover from the optics module 3 Unscrew the two screws on the filter holder and remove the filter holder from the cover 4 Hold the filter by the sides then push the filter in until it is sitting firmly against the filter holder Note Wear gloves when installing the filter to prevent leaving fi...

Page 22: ... cover Tighten the screws until they stop turning 6 Reattach the cover Tighten all four screws using a torque wrench the maximum torque is 0 2 Nm 1 77 in lb 7 Restore power to the 24VDC power supply and turn it on if necessary 22 Installation ...

Page 23: ...ration 1 Verify that the 24VDC power supply is unplugged and not receiving power 2 Remove the four screws and the cover from the optics module 3 Using a screwdriver loosen the two screws on the LED ring light 4 Remove the LED ring light 23 Installation ...

Page 24: ...ly press down the LED ring light to the optics module 6 Using a screwdriver tighten the screws until they stop turning 7 Reattach the cover Tighten all four screws using a torque wrench the maximum torque is 0 2 Nm 1 77 in lb 8 Restore power to the 24VDC power supply and turn it on if necessary 24 Installation ...

Page 25: ...ounting the In Sight 2000 Mini at a slight angle 15 can reduce reflections and improve reader performance In line Configuration Use the universal mounting bracket DM100 UBRK 000 with the mounting holes on the I O connector module Right Angle Configuration 25 Installation ...

Page 26: ...screws washers or caps CAUTION Make sure that no electrostatic charges are applied to the PCB e g wear ESD shoes If the main module is separated from the I O connector module make sure to reassemble them correctly Otherwise the IP rating can be compromised 1 Verify that the 24VDC power supply is unplugged and not receiving power 2 Carefully remove the screw covers threaded cap nuts and washers 3 D...

Page 27: ...ten the cap nuts 7 After each cap nut has been fastened torque to 0 12 Nm 1 06 in lb and reinstall the screw covers Note The left and right screw covers are different Make sure to attach them correctly 8 Restore power to the 24VDC power supply and turn it on if necessary 27 Installation ...

Page 28: ...Verify that the 24VDC power supply is unplugged and not receiving power 2 Unscrew the four screws and take off the cover 3 Remove the illumination module 4 Attach a new illumination module Make sure to attach the illumination module with the correct orientation 28 Installation ...

Page 29: ...tening sequence below tighten all four screws to 9 Ncm 0 80 in lb using a torque wrench Note The rib in the front cover must be oriented to the top side 6 Restore power to the 24VDC power supply and turn it on if necessary 29 Installation ...

Page 30: ...ews and take off the cover 3 Insert the filter at the bottom side of the round opening in the transparent plastic part 4 Push the top side of the filter firmly until it is sitting flat against the PCB Note Use your finger to push the filter in and then a cotton bud to clean the filter or use a cotton bud to push the filter into place 30 Installation ...

Page 31: ...tening sequence below tighten all four screws to 9 Ncm 0 80 in lb using a torque wrench Note The rib in the front cover must be oriented to the top side 6 Restore power to the 24VDC power supply and turn it on if necessary 31 Installation ...

Page 32: ...shows the working distance and field of view examples for the In Sight 2000 vision sensors with the S Mount M12 lens configuration default 640 x 480 image resolution Working Distance Field of View Width mm 3 6 mm 6 mm 8 mm 12 mm 16 mm 25 mm 50 100 55 N A N A N A N A 100 166 7 100 69 6 41 25 8 N A 200 300 190 135 85 55 34 400 465 362 254 3 157 9 111 9 70 1 500 569 3 449 7 316 2 197 2 140 6 88 7 In ...

Page 33: ...for In Sight 2000 vision sensors with 640 x 480 image resolution 2X Image Magnification mode The following chart shows the horizontal field of view for In Sight 2000 vision sensors with 800 x 600 image resolution 2X Image Magnification mode 33 Installation ...

Page 34: ...hows the horizontal field of view for In Sight 2000 vision sensors with 640 x 480 and 1280 x 960 image resolution The following chart shows the horizontal field of view for In Sight 2000 vision sensors with 640 x 480 image resolution 2X Image Magnification mode 34 Installation ...

Page 35: ...The following chart shows the horizontal field of view for In Sight 2000 vision sensors with 800 x 600 image resolution 2X Image Magnification mode 35 Installation ...

Page 36: ...tal field of view for In Sight 2000 Mini vision sensors with 640 x 480 and 1280 x 960 image resolution The following chart shows the horizontal field of view for In Sight 2000 Mini vision sensors with 640 x 480 image resolution 2X Image Magnification mode 36 Installation ...

Page 37: ...The following chart shows the horizontal field of view for In Sight 2000 Mini vision sensors with 800 x 600 image resolution 2X Image Magnification mode 37 Installation ...

Page 38: ... serial device Do not connect the Breakout cable to a 24VDC power supply Note You can clip unused wires short or use a tie made of non conductive material to tie them back Keep bare wires separated from the 24VDC wire 1 Verify that the 24VDC power supply is unplugged and not receiving power 2 Optionally connect the I O or serial wires to an appropriate device for example a PLC or a serial device F...

Page 39: ...4 Attach the Breakout cable M12 connector to vision sensor Power I O and RS 232 connector 5 Restore power to the 24VDC power supply and turn it on if necessary 39 Installation ...

Page 40: ...ignals to the vision sensor RS232 OUT Port Connect an RS 232 serial cable which provides RS 232 communications between the I O module and an external serial device Frame Ground Terminal Connect a common frame ground 1 Connect the I O module s power wires Note Never connect the I O module to a power source other than 24VDC Any other voltage creates a risk of fire or shock and can damage the hardwar...

Page 41: ...riate screw terminals use a screwdriver c Connect the input and output wires to the input and output terminals d Connect the other end of the input and output wires to the corresponding I O device e Tighten the screw terminals with the screwdriver to secure the wire leads in the terminal block the maximum torque is 0 4 Nm 3 5 in lb 4 To connect the vision sensor to a serial device plug an RS 232 s...

Page 42: ...e 800 x 600 2x image magnification mode default 800 x 600 2x image magnification mode 800 x 600 2x image magnification mode 1280x960 2x image magnification mode default Bit Depth 256 grey levels 8 bits pixel for monochrome models 24 bit color for color models Electronic Shutter Speed 0 001 to 1000 ms Frames Per Second FPS 3 40 FPS 75 FPS for monochrome models 55 FPS for color models 75 FPS for mon...

Page 43: ...maximum when illumination is on Status LEDs Power Trigger Status Pass Fail Status Network and Error Network Communication EtherNet IP PROFINET SLMP SLMP Scanner Modbus TCP TCP IP UDP FTP Telnet Native Mode Supports DHCP factory default static and link local IP address configuration RS 232 RxD TxD according to TIA EIA 232 F Material Painted aluminum Mounting Four M3 threaded mounting holes Weight 2...

Page 44: ...0 2x image magnification mode default 800 x 600 2x image magnification mode 800 x 600 2x image magnification mode 1280x960 2x image magnification mode default Bit Depth 256 grey levels 8 bits pixel for monochrome models 24 bit color for color models Electronic Shutter Speed 0 001 to 1000 ms Frames Per Second FPS 2 40 FPS 75 FPS for monochrome models 55 FPS for color models 75 FPS for monochrome mo...

Page 45: ... models Status LEDs Power Trigger Status Pass Fail Status Network and Error Network Communication EtherNet IP PROFINET SLMP SLMP Scanner Modbus TCP TCP IP UDP FTP Telnet Native Mode Supports DHCP factory default static and link local IP address configuration RS 232 RxD TxD according to TIA EIA 232 F Material Painted aluminum Mounting Four M3 threaded mounting holes Weight 142 g 5 01 oz Temperature...

Page 46: ...be a minimum of 1 ms wide To trigger from an NPN pull down type photo detector or PLC output connect TRIGGER to the output of the photoelectric sensor or PLC and connect INPUT COMMON to 24VDC When the output turns on it pulls TRIGGER down to 0VDC turning the opto coupler on For more information refer to Breakout Cable Specifications on page 50 To trigger from a PNP pull up type photo detector or P...

Page 47: ... of trigger and start of acquisition Input pulse should be a minimum of 1 ms wide For NPN lines connect IN 0 to the output of the photoelectric sensor or PLC and connect INPUT COMMON to 24VDC When the output turns on it pulls IN 0 down to 0VDC turning the opto coupler on For more information refer to Breakout Cable Specifications on page 50 For PNP lines connect IN 0 to the output of the photoelec...

Page 48: ...an 3VDC when ON which causes current to flow through the load When the outputs are OFF no current flows through the load For more information refer to Breakout Cable Specifications on page 50 For PNP lines the external load should be connected between the output and the negative supply voltage 0VDC When connected to a 24VDC power supply the outputs pull up greater than 21VDC when ON and current fl...

Page 49: ...Output 1 Output 2 or Output 3 directly to the PLC input When enabled the output pulls the PLC input up to greater than 21VDC To connect the high speed outputs to a relay LED or similar load connect the negative side of the load to the output and the positive side to 24VDC When the output switches to ON the negative side of the load is pulled down to less than 3VDC and 24VDC appears across the load...

Page 50: ...rown 4 HS OUT 3 HS OUT 3 White Brown 5 IN 0 IN 0 Violet 6 INPUT COMMON INPUT COMMON White Violet 7 24VDC N C Red 8 GND RS 232 GND Black 9 OUTPUT COMMON OUTPUT COMMON Green 10 TRIGGER TRIGGER Orange 11 HS OUT 0 HS OUT 0 Blue 12 HS OUT 1 HS OUT 1 Grey Note l For RS 232 use the Power Supply return path for ground l Cables are sold separately l You can clip unused wires short or use a tie made of non ...

Page 51: ...hite Green TxRx B 3 4 Blue TxRx C 8 5 White Blue TxRx C 7 6 Green TxRx B 4 7 White Brown TxRx D 5 8 Brown TxRx D 6 Note l Ensure that the cable bend radius begins at least six inches from the connector Cable shielding can be degraded or cables can be damaged or wear out faster if a service loop or bend radius is tighter than 10X the cable diameter l Cables are sold separately The wiring for this c...

Page 52: ...n 1 HS OUT 2 Yellow Not Used Not Used 2 RS 232 Tx White Yellow RS 232 Rx 7 3 RS 232 Rx Brown RS 232 Tx 6 4 HS OUT 3 White Brown Not Used Not Used 5 IN 0 Violet Not Used Not Used 6 INPUT COMMON White Violet TRIGGER 3 7 24VDC1 Red 24VDC 1 8 GND 1 Black 24VDC 8 9 OUTPUT COMMON Green 24VDC 8 10 TRIGGER Orange TRIGGER 2 11 HS OUT 0 Blue HS OUT 0 4 12 HS OUT 1 Grey HS OUT 1 5 Note l Cables are sold sepa...

Page 53: ...sions Note l Dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purposes only and can change without notice Inline Configuration Right angled Configuration 53 Specifications ...

Page 54: ...With 6 2 mm Lens Note l Dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purposes only and can change without notice Inline Configuration Right angled Configuration 54 Specifications ...

Page 55: ... With 16 mm Lens Note l Dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purposes only and can change without notice Inline Configuration Right angled Configuration 55 Specifications ...

Page 56: ...ir duster The air must be free of oil moisture or other contaminants that could remain on the glass and possibly degrade the image Do not touch the glass window If oil or smudges remain use a cotton bud and alcohol ethyl methyl or isopropyl to clean the window Do not pour the alcohol on the window Clean the Vision Sensor Lens Cover To remove dust from the lens cover use a pressurized air duster Th...

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