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Cognex DataMan 333L Reference Manual Download Page 56

5m Breakout Cable (CCBL-05-01)

The Breakout cable provides access to trigger and high-speed outputs. You can clip unused wires short or use a tie

made of non-conductive material to tie them back. For RS-232, use the Power Supply return path for ground.

The figure on the left shows the plug on the device.

56

Connections, Optics, and Lighting

Summary of Contents for DataMan 333L

Page 1: ...DataMan 360 Series Reference Manual 2019October08 Revision 6 1 6SR1 5...

Page 2: ...y means electronic or mechanical for any purpose nor transferred to any other media or language without the written permission of Cognex Corporation Copyright 2019 Cognex Corporation All Rights Reserv...

Page 3: ...0 Manual Focus Lens 32 Focus Feedback 32 Best Practices 33 Field of View and Reading Distances 34 Reading Distance and Field of View DataMan 360 Readers with a 10 3 mm Liquid Lens 34 Reading Distance...

Page 4: ...Fy xx 57 15m Breakout Cable CCB PWRIO 15 58 High Speed Outputs 59 High Speed Output Wiring 60 5m RS 232 Connection Cable CCB M12XDB9Y 05 61 Ethernet M12 to RJ45 Cable CCB 84901 y00x xx 62 Acquisition...

Page 5: ...a hazard that could cause death serious personal injury or electrical shock CAUTION This symbol indicates a hazard that could result in property damage Note This symbol indicates additional informatio...

Page 6: ...sic information about how to configure and use the DataMan 360 series readers Additional information is available through the Windows Start menu or the DataMan Setup Tool Help menu after you install t...

Page 7: ...l The DataMan Control Commands lists DataMan Control Commands with all relevant information You can view this help inside the Setup Tool or as a stand alone help file Cognex DataMan Software v x x x...

Page 8: ...t built in IR blocking filter Lens Covers Clear lens cover DM300 CLCOV Clear lens cover with white LED illumination Risk Group Exempt acc IEC 62471 DM300 CLCOV WHI Diffuse lens cover with red LED illu...

Page 9: ...Green LED Aimer Exempt acc IEC 62471 DM360 HPIL WHI Red LED high power integrated light 24 mm lens Risk Group Red LED Exempt acc IEC 62471 DMLT HPIL RE Polarized red LED high power integrated light 24...

Page 10: ...will be limited for wide angled lenses l A Fair Rite ferrite part number 0431167281 must be attached to the External Light cable to reduce emissions Red narrow DM30X HPIA 625 Red wide DM30X HPIA 625...

Page 11: ...cable 5m straight CKR 200 CBL EXT DM360 with straight and angled cable Power Supplies 24V power supply DMA CCM 4X xx 24V power supply DMA CCM 1 xx xx can be US EU UK or JP Mounting Brackets External l...

Page 12: ...ed 2DMax Reading 2DMax for hard to read DPM and damaged 2 D PowerGrid codes Multi Reader Sync Resolution DataMan 360L DMR 360L 00 800x600 DataMan 360X DMR 360X 00 DataMan 362L DMR 362L 00 1280x1024 Da...

Page 13: ...ries reader underneath the plastic lighting cover the mounting holes and the laser safety notice on the bottom of the reader 1 Laser aimer Can be enabled under Light and Imager Settings in the DataMan...

Page 14: ...12 External light control 13 Power I O and RS232 Type Signal Color Meaning Status Power GREEN Power ON Train status GREEN Trained YELLOW Untrained Error RED Error check device log Action Good bad rea...

Page 15: ...DataMan 360 reader from power before installing the lens and light Installing an M12 Lens with Manual Focus 1 Remove the lens plug 2 Thread the lens into the reader 3 Press the rubber lens locking con...

Page 16: ...the Live button c Use the DataMan Focus Target template available through the Windows Start menu or the DataMan Setup Tool Help menu to align the edge of the reader body to the line marked with the ta...

Page 17: ...ten in sequence Torque limit 9 Ncm 0 8 in lbs Note Remove the protection film applied to the front cover before usage Installing a Liquid Lens 1 Remove the lens plug as described in Installing The Len...

Page 18: ...the liquid lens cable to the reader WARNING To avoid equipment damage the cables must be routed as shown in the figure 5 Snap the liquid lens module onto the nose of the lens making sure that it lies...

Page 19: ...application d Adjust focus for maximum sharpness Enhance image quality in the DataMan Setup Tool for better guidance Installing the 24 mm Liquid Lens Module with HPIL The possible hardware configurat...

Page 20: ...Lens to the device by using the screw thread on the metal ring 2 Insert the Liquid Lens cable into the connector of the device 3 Attach the Liquid Lens to the front side of the 24mm Lens 20 Setting U...

Page 21: ...DM360 HPIL RE 01 or DM360 HPIL RE P 01 is also compatible with the 10 3 mm Liquid Lens For the 10 3 mm Liquid Lens use CUSTOMIZED CAPTIVE SCREW PHILLIPS PAN HEAD M3x28mm 5 Screw in the four screws No...

Page 22: ...heck the Focus Feedback option See Setting Focus on page 30 c Use the DataMan Focus Target template available through the Windows Start menu or the DataMan Setup Tool Help menu to align the edge of th...

Page 23: ...uence Torque limit 9 Ncm 0 8 in lbs 6 Attach the front cover Note Do not unscrew the front most part of the nose of the cover to avoid risking the glass lens falling out 7 Align the peg on the reader...

Page 24: ...four M3 screws and take off the LED cover 2 Take off the rubber seal remove the two smaller screws and remove the PCB Note Use a T6 Torx screwdriver WARNING Make sure that no electrostatic charges are...

Page 25: ...s may be helpful 1 Soft spacer 2 Filter glass 5 Snap fit the filter retaining clip onto the legs of the filter holder Ensure that the laser modules slide into the laser guides and the orientation pin...

Page 26: ...ientation pin in the front cover Fix the PCB with two Torx 6 screws of size 2 0x5 mm Note Use a torque of 8 10Ncm 11 14 oz in 1 LED cover 2 PCB with filter holder and filter retaining clip 3 Notch in...

Page 27: ...nt cover Observing the tightening sequence below tighten all four screws to 9 Ncm using a torque wrench PHILLIPS PAN HEAD M2 X 6MM Note Tighten in sequence Torque limit 9 Ncm 0 8 in lbs 27 Setting Up...

Page 28: ...reader with lights attached to your machine Pivot mounting as illustrated is optional Perform the following steps to mount your reader with external mounting brackets in order to use the light option...

Page 29: ...3 Choose one of the following light options Using coaxial DOAL light Using dark field light Using ring light Using spot light 29 Setting Up Your DataMan 360...

Page 30: ...s has a range of reading distances available for different code sizes and focus positions Having accurate focus settings is essential to maximize read rates To set the focus on your reader use the fol...

Page 31: ...on to optimize the focus of the liquid lens You can find this button in the lower left section of the image panel or you can also optimize focus during tuning by checking the box in the tune dropdown...

Page 32: ...right side of the image panel Once focus feedback is enabled enter live mode and manually adjust the lens until the focus feedback bar is green Focus Feedback Focus is indicated by colors ranging from...

Page 33: ...focus target does not contain any high contrast features For example if you would ideally fill the entire field of view with a white card or sheet of paper no shadows position the focus target in the...

Page 34: ...to unit Reading Distance and Field of View DataMan 360 Readers with a 10 3 mm Liquid Lens The map below shows the field of view FoV of the DataMan 360 readers with a 10 3 mm lens with or without a li...

Page 35: ...n as follows l outer DM362 DM363 l inner DM360 The reading distances for the DM360 and DM362 readers are the same DM363 features a higher resolution and more pixels in about the same sensor size The f...

Page 36: ...oV values are shown as follows l outer DM362 DM363 l inner DM360 The reading distances for the DM360 and DM362 readers are the same DM363 features a higher resolution and more pixels in about the same...

Page 37: ...RE 01 or DM360 HPIL RE P 01 cover The FoV values are shown as follows l outer DM363 l middle DM362 l inner DM360 The reading distances for the DM360 and DM362 readers are the same DM363 features a hi...

Page 38: ...DataMan 360 series readers with a 25 mm lens with or without a liquid lens The FoV values are shown as follows l outer DM362 DM363 l inner DM360 The reading distances for the DM360 and DM362 readers a...

Page 39: ...Distances in mm DM360 DM362 DM363 50 8 12 100 16 25 150 23 37 250 39 62 500 78 125 39 Setting Up Your DataMan 360...

Page 40: ...0 50 80 100 140 and 200 QR Code and microQR Code MaxiCode DotCode Aztec Code RSS CS Stacked codes PDF 417 MicroPDF 417 Discrete I O operating limits HS Output 0 1 2 3 IMAX 50 mA RMIN 12 VDC 200 Input...

Page 41: ...S Mount 25 mm M12 lens no IR blocking filter l C Mount lenses with limitations see below Limitations to C Mount lenses l The length of the thread may not exceed 5 4 mm l For a chosen lens the distanc...

Page 42: ...V Externally Powered Max exposure time Max duty cycle Max LED on time Max exposure time with LED on White LED Clear 200 ms 6 1 ms 3 ms Red LED Diffuse 200 ms 6 1 ms 3 ms Blue LED Diffuse 200 ms 6 1 ms...

Page 43: ...d in Lens Covers 24V Externally Powered Max exposure time Max duty cycle Max LED on time Max exposure time with LED on Red LED High Power Integrated Light Polarized 200 ms 5 25 ms 200 ms 43 Setting Up...

Page 44: ...grounded at the far end Whatever this cable is plugged into usually a switch or router should have a grounded Ethernet connector A digital voltmeter should be used to validate the grounding If the far...

Page 45: ...he Setup Tool Help menu For more information on using the industrial protocols see the DataMan Industrial Protocols Manual available through the Windows Start menu or the Setup Tool Help menu DataMan...

Page 46: ...e readers with optionally triggering them in a defined sequence to avoid that opposing readers blind each other Note that this and other imager settings will not get synchronized by this mechanism for...

Page 47: ...Man 360 reader l Press the trigger button on the reader l Send a pulse on the I O cable l Trigger orange or red l Trigger black l Send a serial trigger command over the RS 232 connection or Ethernet c...

Page 48: ...multiple devices using the synchronization interface Synchronization allows using one shared strobe illumination to expose all sensors simultaneously You can synchronize multiple readers with optional...

Page 49: ...n DataMan 360 readers with an M option For details see DataMan 360 Systems on page 12 DataMan 360 Series Tuning By tuning your reader automatically selects the best settings for the given reading situ...

Page 50: ...umentation available through the Windows Start menu or the DataMan Setup Tool Help menu l Use Input line 1 for tuning Go to the System Settings pane of the DataMan Setup Tool and check Tune You can al...

Page 51: ...ult is an output image with slightly decreased overall brightness l Close This filter performs a dilation followed by an erosion to filter out dark features that are smaller than the size of the proce...

Page 52: ...re consistent In addition training may help increase decode yield To train your reader place a code in front of the reader and do one of the following l Press and hold the trigger button for a minimum...

Page 53: ...e reader using multiple images showing the symbologies you expect to decode The reader will train each new symbology while retaining the existing trained symbologies Package Detection Support You can...

Page 54: ...d Transfer and in the Image Buffering pane change What Results to Buffer under Buffering Settings to All or No Read l In the case of All good reads are also saved together with No Reads l In the case...

Page 55: ...able is provided for the external light control The External Light cable is used to connect to an external lighting device providing power and strobe control The drawing on the left shows the socket o...

Page 56: ...trigger and high speed outputs You can clip unused wires short or use a tie made of non conductive material to tie them back For RS 232 use the Power Supply return path for ground The figure on the le...

Page 57: ...kout cable provides access to trigger and high speed outputs You can clip unused wires short or use a tie made of non conductive material to tie them back The figure on the left shows the plug on the...

Page 58: ...o trigger and high speed outputs You can clip unused wires short or use a tie made of non conductive material to tie them back For RS 232 use the Power Supply return path for ground The figure on the...

Page 59: ...as either NPN pull down or PNP pull up lines For NPN lines the external load should be connected between the output and the positive supply voltage 26 4V The outputs pull down to less than 3V when ON...

Page 60: ...irectly to the PLC input When enabled the output pulls the PLC input up to greater than 21V To connect the high speed outputs to a relay LED or similar load connect the negative side of the load to th...

Page 61: ...nnection Cable CCB M12XDB9Y 05 You can clip unused wires short or use a tie made of non conductive material to tie them back The figure on the left shows the plug on the device 61 Connections Optics a...

Page 62: ...s cable follows standard industrial Ethernet M12 specifications This differs from the 568B standard Acquisition Trigger The acquisition trigger input on the reader is opto isolated To trigger from an...

Page 63: ...coder documentation The number of pulses however must not exceed 150 Hz In the DataMan Setup Tool configure the use of your DataMan reader with the encoder in the Pulse Encoder tab of the System Setti...

Page 64: ...st connect each DataMan 360 to the DataMan Setup Tool using a USB connection and set the DataMan for multi port operation To configure a DataMan 360 for multi port operation click the Enable Multi Por...

Page 65: ...receive a hardware trigger signal on its Input 0 line You can wire the input ports to a common trigger signal or you can provide individual triggers for each reader l Each DataMan 360 reader must be...

Page 66: ...th harsh or corrosive solvents including lye methyl ethyl ketone MEK or gasoline Cleaning the Reader Lens Cover To remove dust from the lens cover use a pressurized air duster The air must be free of...

Page 67: ...nly when all connectors are attached to cables or shielded by a sealing cap This Laser Product is designated as Class 2 during all procedures of operation Wavelength 650 nm Laser Power for classificat...

Page 68: ...xpense Canadian Compliance This Class A digital apparatus complies with Canadian ICES 003 Cet appareil num rique de la classe A est conforme la norme NMB 003 du Canada C Tick Statement Conforms to AS...

Page 69: ...in symbol informs you that the product should not be disposed of along with municipal waste and invites you to use the appropriate separate take back systems for product disposal If you need more info...

Page 70: ...Copyright 2019 Cognex Corporation All Rights Reserved...

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