CMF Power Select Installation And Operation Instructions Manual Download Page 36 | Manualshive

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CMF Power Select Installation And Operation Instructions Manual Download Page 36

Installation / Operation Instructions

CMF Power Select Ver. 3.0

REV 6.3

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Summary of Contents for Power Select

Page 1: ...CUSTOM METAL FABRICATORS INC Installation Operation Instructions Power Select Ver 3 0 For serial 80396 and above PLC VERSION 4 87...

Page 2: ...ect Ver 3 0 REV 6 3 1 Table of Contents Chapter 1 Introduction 2 Chapter 2 Installation 3 Chapter 3 Operation 8 Chapter 4 Advanced HMI Operations 11 Chapter 5 Integration 13 Chapter 6 Maintenance 23 C...

Page 3: ...he operator panel 1 2 From a controls standpoint all of the CMF series distributors are identical This allows for simple integration of multiple units at the same facility The following sections descr...

Page 4: ...using oil leaking from the unit etc 2 2 2 Hang the distributor making sure that all outlet spouts are adequately supported to prevent distortion of the distributor housing 2 2 3 Mount the operator pan...

Page 5: ...diameter holes in the bottom of the distributor using the supplied dimensions dwg 503003 F or use the Power Select frame as a template 2 3 5 Raise the Power Select unit up to the bottom of the distri...

Page 6: ...terminals provided in the main panel and in the operator panel See electrical schematics for details 2 3 12 Turn on power to the main panel and the operator panel 2 3 13 In order to make the adjustmen...

Page 7: ...evious section Be sure that the inner spout is all the way UP before rotating Fig 2 Motor Contactor 2 3 15 With the lift cylinder retracted down position check the position of the down proximity senso...

Page 8: ...er is fully retracted down position Ensure that the inner spout has engaged the locator ring and the outlet stub 2 3 18 It is now time to teach the PLC the position of each stub outlet Section 4 1 des...

Page 9: ...are also textboxes to display and input data Just like a button touch the textbox to edit the value The CMF logo at the bottom of the screen with either take you to the MENU screen or back to the HOM...

Page 10: ...if any fault has occurred the operator may see the Machine Stop alarm banner and a popup window with pertinent information about the fault If the Fault Code popup is not visible but the alarm banner...

Page 11: ...ection screen Fig 6 choose the outlet number that the spout should move to and press the button for at least 1 second This delay acts as an interlock to keep from accidentally changing the outlet Afte...

Page 12: ...hold in the lower right hand corner of the screen until the Login screen is displayed about 3 seconds Touch the Name textbox and type the word MANAGER in upper case and then press the Enter button To...

Page 13: ...Installation Operation Instructions CMF Power Select Ver 3 0 REV 6 3 12 Fig 8 Login Screen 4 1 2 After successfully logging in a button will show up on the Home screen Use it to enter the Setup screen...

Page 14: ...distributor outlet number For example with the inner spout at outlet 2 the encoder shaft position might be at a value of 170 4 2 6 Touch the Teach Outlets button 4 2 7 Each outlet has a unique system...

Page 15: ...et 3 Ethernet IP CIP 4 Cam switch Relay control 24vdc signals 5 2 Modbus Parameters Baud rate 19200 Data Bits 8 RTU Parity Bits none Stop Bit 2 Response Timeout 200ms Time Between Frames 3ms node addr...

Page 16: ...Fault code for diagnostics Gets reset by the system with RESET READ ONLY MW31 RESET Set to 1 to reset the machine READ WRITE MW33 MAINTENANCE_MODE Set to 1 to bypass automation and allow for manually...

Page 17: ...ner spouts READ WRITE MW6 NUM_OUTLETS Total number of outlets Set this MW to match the number of outlets on the distributor READ WRITE MW7 DISTRIBUTOR_TYPE Type of distributor Flat Back 1 Full Round 2...

Page 18: ...configured to use the same subnet mask as the PLC 5 6 2 Default network parameters PLC IP address 192 168 1 51 HMI IP address 192 168 1 50 Subnet mask 255 255 255 0 5 6 3 Changing the PLC network para...

Page 19: ...wer Select Ver 3 0 REV 6 3 18 Fig 10 PLC network settings Note Notice the parameters are separated by commas and NOT periods The file will be ignored if periods are used For the new settings to take e...

Page 20: ...Menu screen Touch the Network Settings button To modify the local network settings for the HMI touch the This HMI Network Settings button To modify which unit s that this HMI can communicate with touc...

Page 21: ...as follows IP ADDRESS 8080 PowerSelect htm Note The address must be typed exactly as shown including htm not html For example 192 168 1 51 8080 PowerSelect htm The web interface will now be visible F...

Page 22: ...ID 04h using attribute ID 03 The data size is 40 meaning there are 40 consecutive 16 bit unsigned integers in each assembly Each 16 bit object is accessed by a channel index number similar to an array...

Page 23: ...ESET Set to 1 using a momentary on to reset the machine System detects rising edge GET SET 4 E_STOP Set to 1 using a momentary on to disable the machine Gets reset by the system with RESET System dete...

Page 24: ...of distributor Flat Back 1 Full Round 2 Pendulum 3 Head House 4 GET 35 HEARTBEAT Toggles from 0 to 1 every 1 second Can be used with a timer to confirm the presence of the machine on the bus GET 36 MO...

Page 25: ...actual values will be based on the position of the encoder Note The encoder reads a value between 0 4096 None of the outlets should have a position of 0 In order to set up the distributor first put th...

Page 26: ...n provides basic machine control however any advanced functions or commissioning will have to be done using the built in web interface or the HMI 5 14 2 Example To direct the inner spout to outlet 3 e...

Page 27: ...ions The few mechanical switches in the system are heavy duty industrial type switches also sized to require no maintenance over the life of the Power Select 6 3 Annual Maintenance 6 3 1 Remove the in...

Page 28: ...istributor is malfunctioning after a visual inspection it is recommended to test for blown fuses Within the main electrical panel there are four or five cartridge style fuses depending on distributor...

Page 29: ...r Incorrect communication wiring use a cable tester to confirm the pin outs of the RJ45 8P8C plugs The cable must be terminated in accordance with TIA EIA 568 A or B or crosstalk will develop and comm...

Page 30: ...of UP DOWN sensors 4 E Stop Set by the operator Press RESET 5 Controller not in RUN PLC scan time exceeded timeout period RUN light on PLC will be blinking Contact the factory 6 Out of sequence outlet...

Page 31: ...Installation Operation Instructions CMF Power Select Ver 3 0 REV 6 3 30...

Page 32: ...Installation Operation Instructions CMF Power Select Ver 3 0 REV 6 3 31...

Page 33: ...Installation Operation Instructions CMF Power Select Ver 3 0 REV 6 3 32...

Page 34: ...Installation Operation Instructions CMF Power Select Ver 3 0 REV 6 3 33...

Page 35: ...Installation Operation Instructions CMF Power Select Ver 3 0 REV 6 3 34...

Page 36: ...Installation Operation Instructions CMF Power Select Ver 3 0 REV 6 3 35...

Page 37: ...Installation Operation Instructions CMF Power Select Ver 3 0 REV 6 3 36...

Page 38: ...Installation Operation Instructions CMF Power Select Ver 3 0 REV 6 3 37...

Page 39: ...Installation Operation Instructions CMF Power Select Ver 3 0 REV 6 3 38...

Page 40: ...lation Operation Instructions CMF Power Select Ver 3 0 REV 6 3 39 Custom Metal Fabricators Inc 3194 R Ave Herington KS 67449 Phone 785 258 3744 Fax 785 258 2584 Website www cmfmfg com Email sales cmfm...

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