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Pneumatic chain hoist CPA ATEX

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4.3 PNEUMATIC CHAIN HOIST WITH TROLLEY

The devices are delivered as pre-installed and are designed for the beam 
range A or B specifi ed on the ratings plate. Before installing the chain 
hoist, make sure that the track beam is within the desired adjustment 
range (see Tab. 1).

In 1-strand configuration the top hook is to be installed centred on the 
marking “1/1” on the mainframe assy, in 2-strand configuration centred 
on the marking “2/1”. In 3- and 4-strand configurations, the top hook is to 
be installed centred on the marking “1/1” on the main frame assembly.

Attention:

 Screw the locking plate back on after installation.

The supporting structure must be dimensioned in such a way that the 
total operating forces can be safely absorbed.

Assembly of the trolley 2-6 t (compare Fig. 11)

1. Unscrew the locking nuts (item 9) and hex nuts (item 2) from the 
beams (item 1) and remove both side plates (item 6) from the trolley. 

2. Measure the fl ange width of the beam (measure b).

Fig. 10

3. Adjust measure “B” between the shoulders of the round nuts (item 
5) on the threaded beams (item 1).
Ensure that the 4 holes in the roundnuts face towards the outside. The 
distance “B” between the shoulders of the round nuts on the beams 
should be selected so that it corresponds to the dimension “B” of the 
fl ange width “b” plus 4 mm lateral clearance (dimension “A” on each side 
is 2 mm). Ensure that the centre beam is centred between the round nuts.

4. Replace one side plate (item 6):
Replace one side plate ensuring that the locking sleeves (item 8) engage 
into one of the 4 holes in the round nuts (item 5). To achieve this it may 
be necessary to rotate/adjust the round nuts slightly.

5. Replace the washers (item 3) and tighten the hex nuts (item 2). 
Finally, screw on the lock nuts (item 9) by hand and tighten by 1/4 to 
1/2 rotation.

Attention:

 The lock nuts must always be fi tted!

10

5

3

2

9

Fig. 11

A

A

B

b

8

6

7

2

 mm

Load carrying capacity

[kg]

Beam

range

Flange width

[mm]

Flange thickness

[mm]

from

to

max.

2,000 - 6,000

A

98

180

27

2,000 - 6,000

B

180

300

27

7,500 - 10,000

B

125

310

40

Tab. 1

1

3

5

4

2

9

A

 No.  Designation

 1  Beam
 2  Hexagon nut
 3  Washer
 4  Centre beam
 5  Round nut

 6  Side plate
 7  Plain roller
 8  Locking sleeve
 9  Lock nut
 10 

Locking  sleeves

B

b

Summary of Contents for Yale CPA ATEX 100-3

Page 1: ...ATEX Load carrying capacity 2 000kg 10 000kg COLUMBUS McKINNON Industrial Products GmbH P O Box 11 01 53 D 42301 Wuppertal Germany Yale Allee 30 D 42329 Wuppertal Germany 49 0 202 69359 0 Fax 49 0 20...

Page 2: ...ATEX 30 6 3 000 1 6 0 9 9 13 0 3 2 121 184 188 199 CPA ATEX 40 4 4 000 2 3 7 5 0 5 5 2 6 140 202 206 218 CPA ATEX 50 3 5 000 2 3 4 5 0 6 0 3 0 140 202 206 218 CPA ATEX 60 3 6 000 2 3 0 5 0 6 5 3 2 140...

Page 3: ...without dust layer and without safety factors This refers to 100 loading cycles 1 cycle includes one lifting lowering operation over a distance of 0 5m with rated load without disruption The temperat...

Page 4: ...from the HVBG BIA report 12 97 Combustion and explosion characteristics of dust and be converted Starch milk powder gelatine Ignition temperature 390 C x 260 C max permissible surface temperature Woo...

Page 5: ...r friction sparks during handling the corresponding trolleys are equipped with hand chains made of stainless steel and the load hooks and top hooks are copper plated Trolleys are equipped with bronze...

Page 6: ...between both hooks The load chain must not be used as a chain sling Fig 7 Do not knot or shorten the load chain by using bolts screws screwdriv ers or other devices Fig 8 Load chains that are integra...

Page 7: ...ure B between the shoulders of the round nuts item 5 on the threaded beams item 1 Ensure that the 4 holes in the roundnuts face towards the outside The distance B between the shoulders of the round nu...

Page 8: ...all washers 3mm and 1 large washer 3mm between the side plate and the crown nut Tip For easier mounting screw one side plate tightly Pay attention to the desired position of the drive side The other s...

Page 9: ...tention to the ow volume and the integration should take place at a distance of less than 5m from the pneumatic chain hoist Re lling is possible under operation without having to switch o the air cabl...

Page 10: ...iately trained specialist personnel The inspections have to be initiated by the operating company Inspection by a crane expert If the lifting device is used as a crane it has to be inspected and ap pr...

Page 11: ...t corresponds to the FEM Group 1Am or 1Bm in accordance with FEM 9 511 This results in a theoreti cal service lifetime of 800 or 400 operating hours under full load This is equivalent to 10 years unde...

Page 12: ...s of the chain links placed on top of the load chain point Replacing the load chain 1 strand design 1 Dismantling the bottom block Remove the locking ring with suitable pliers Then disconnect the pipe...

Page 13: ...he hoist and re thread it correctly In some cases it may be necessary to remove the last chain link 8 Before the initial operation lubricate the load chain and test all hoist functions under no load c...

Page 14: ...oil should be changed every 5 years however after 400 hours of operation at the latest oil volume ca 0 3 Litre Attention The compressed air supply must be shut o during the oil change To replace the...

Page 15: ...also be replaced with the lamellae O Ring The main wear parts include the brake disk item 44 The thickness of the brake lining must be regularly checked as wear of the lining a ects the retention forc...

Page 16: ...ings item 8 and item 23 must point to the rotor centre Before inserting the lamellae item 17 clean the rotor slots of oil and resin residues The new lamellae should easily fall into the slots The ball...

Page 17: ...in oil for 1 hour before installation Inserted with Loctite 243 5900 6000 N Cup spring Tension Secu re with Loctit e 243 after tensio n adjus tmen t of the comp lete lifting devic e is nishe d 0 3 kg...

Page 18: ...rrect operation BASIC MEDIUM HIGH II 3 GD c IIB T4 II 2 GD c IIA T4 II 2 GD c IIB T4 II 2 GD c IIC T4 Lastkette galvanisch verzinkt Load chain galvanic zinc plated X X Edelstahl Lastkette Stainless st...

Page 19: ...t Serial number Serial numbers for each device will be archived Relevant EC Directives EC Machinery Directive 2006 42 EC ATEX Directive 94 9 EC Standards applied ISO 12100 2010 EN 349 1993 A1 2008 EN...

Page 20: ...gf higkeit 2 000 10 000kg Maschinentyp Druckluftkettenzug Seriennummer Seriennummern f r die einzelnen Ger te werden archiviert Einschl gige EG Richtlinien EG Richtlinie Maschinen 2006 42 EG ATEX Rich...

Page 21: ...rk Square 34 Zeiss Rd Laser Park Industrial Area Honeydew Phone 00 27 0 11 794 29 10 Fax 00 27 0 11 794 35 60 Web Site www yalejhb co za E mail info yalejhb co za Yale Lifting Solutions Pty Ltd P O Bo...

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