CMC S19HD PRO, Use And Maintenance Manual

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MAN.234 Rev.3 ENG - Use and maintenance manual S19HD (PRO) page
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Index
0 Introduction 1
0.1 Content of the manual 1
0.2 Disclaimer 2
0.3 Where and how to keep the manual 2
0.4 Regulatory references 2
0.5 Amendments and integrations 3
1 Specifications 4
1.1 Technical sheet 4
1.2 Identification plate 6
1.3 CE certification 7
1.4 TÜV certification 7
1.5 Classification 7
1.6 Loading cycles 7
1.7 Working diagram and stabilization areas 8
2 Description and purpose 9
2.1 Definition 9
2.2 Machine purpose 9
2.3 Description of the main components 9
3 Control positions 11
3.1 Engines ignition station 11
3.2 Platform control stations 14
3.3 Emergency control stations 20
4 Use procedures 22
4.1 Environmental operating conditions 22
4.2 Safety distances 23
4.3 Transport, storage and packaging 23
4.4 MEWP use procedures 26
4.5 Lithium battery pack recharge (*optional) 31
4.6 Emergency manoeuvres 32
4.7 Safety rules 38
4.8 Safety devices 41
5 Markings 43
6 Electrical system 56
7 Hydraulic system 57
8 Maintenance 58
8.1 Daily maintenance 58
8.2 Weekly maintenance (or every 40 hours) 60
8.3 Monthly maintenance (or every 120 hours) 60
8.4 Quarterly maintenance (or every 300 hours) 61
8.5 Maintenance after the first 400 hours 61
8.6 Semi-annual maintenance (or every 750 hours) 61
8.7 Annual Maintenance (or every 1500 hours) 61
8.8 Biannual maintenance 61
8.9 Five-year maintenance 61
8.10 Safety rules during maintenance 61
8.11
Maintenance of endothermic engine 62
8.12
Maintenance of 48 V electric engine (*optional) 63
8.13 Consumables 63
8.14 Indications for the dismantling of the MEWP 64
8.15 Service 64
9 Troubleshooting 67
10 Sealing list 69
11 Overload tests 70
12 Operating tests 71
13 Control register 72
13.1 Delivery of the MEWP to the first owner 72
13.2 Further transfers of ownership 73
13.3 Replacement of mechanisms 74
13.4 Replacement of structural elements 75
13.5 Replacement of hydraulic components 76
13.6 Replacement of electrical components 77
13.7 Replacement of safety devices 78
13.8 Considerable failures and relevant repairs 79
13.9 Periodical inspections and maintenance journal 80
13.10 Notes 82
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