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CMC S19HD PRO, Use And Maintenance Manual

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CMC S19HD PRO Use And Maintenance Manual Download Page 75

 

  

 

MAN.234 Rev.3 ENG - Use and maintenance manual S19HD (PRO)   

 

 

 

 

 

page

 75 

of

 83

 

 

   

 

 

 

 

 

 

13.4 

Replacement of structural elements

 

 

 

Description of the element……………………………………………………… 

Manufacturer……………………………………………………………………… 

Supplied by………………………………………………………………………... 

Cause of the replacement……………………………………………………... 

…………………………………………………………………………………… 

Place…………………………. 

 

Date…………………….……… 

  Stamp and signature person in charge  

The user 

_______________________________________________________ 

Description of the element……………………………………………………… 

Manufacturer……………………………………………………………………… 

Supplied by………………………………………………………………………... 

Cause of the replacement……………………………………………………... 

…………………………………………………………………………………… 

Place…………………………. 

 

Date…………………….……… 

  Stamp and signature person in charge  

The user 

 
 
 
 
 
 
 

 
 
 
 
Description of the element……………………………………………………… 

Manufacturer……………………………………………………………………… 

Supplied by………………………………………………………………………... 

Cause of the replacement……………………………………………………... 

…………………………………………………………………………………… 

Place…………………………. 

 

Date…………………….……… 

  Stamp and signature person in charge  

The user 

___________________________________________________________ 

Description of the element……………………………………………………… 

Manufacturer……………………………………………………………………… 

Supplied by………………………………………………………………………... 

Cause of the replacement……………………………………………………... 

…………………………………………………………………………………… 

Place…………………………. 

 

Date…………………….……… 

  Stamp and signature person in charge  

The user 

 
 
 
 
 
 

www.

duma

-rent.com

Summary of Contents for S19HD PRO

Page 1: ...al risks and or possible dangerous situations Provide with the necessary instructions for the ordinary mainte nance operations Provide with the instructions for the filling of the check register THE U...

Page 2: ...machine with the intended service is strictly dependent on the correct application of all the instructions contained in this manual The non compliance with the previous items automatically invalidates...

Page 3: ...eive supplementary technical specifications As this manual includes both current and optional components you could find information not applicable to your machine C M C reserves the right to update it...

Page 4: ...le 0 50 m 1 64 ft Tracks l x h 1 75 x 0 25 m 5 74 x 0 82 ft Width tracks adjustment optional 0 90 1 30 m 2 95 4 27 ft J Max longitudinal stabilization 4 14 m 13 58 ft K Max cross stabilization 3 54 m...

Page 5: ...ax allowed lifting and descending speed of the MEWP 0 4 m s 1 31 ft s Max allowed boom extension and withdrawal speed 0 4 m s 1 31 ft s Max allowed rotation speed 0 7 m s 2 3 ft s Max allowed manual f...

Page 6: ...R 2020 SERIAL NR S19A2140 TOT WEIGHT 6173 lbs CAPACITY 441 lbs INCLUDING 2 persons MAX HYDRAULIC OPERATING PRESSURE 3336 PSI MAX MANUAL HORIZONTAL FORCE ALLOWED 90 lbs MAX WIND SPEED ALLOWED 28 mph MA...

Page 7: ...n of the center of the area of the MEWP in different platform configurations specified by the manufacturer can be out side the tipping lines EN 280 par 1 4 ANSI SAIA A92 20 par 3 As for the displaceme...

Page 8: ...MAN 234 Rev 3 ENG Use and maintenance manual S19HD PRO page 8 of 83 1 7 Working diagram and stabilization are as Picture 2a working diagram Picture 2b stabilization areas www duma rent com...

Page 9: ...on and off the MEWP only at ac cess positions at ground level or on the chassis and which consists as a minimum of a work platform with controls an extending struc ture and a chassis EN 280 par 3 1 It...

Page 10: ...ntograph 12 Picture 3 This cylinder is fastened to the turret barrel side and to the upper pantograph crank rod side and is equipped with double acing balancing valve The pantograph has a working rang...

Page 11: ...rs of the aerial part only with stabilization correctly performed the stabilization consent light 8 if lighted on it allows the movement of the outriggers only with the boom and the panto graph rested...

Page 12: ...ers only with the boom and the panto graph rested on their supports the emergency red mushroom shaped button EB that blocks the machine removing the power supply to the control circuits This button ha...

Page 13: ...is case the green light 5 Picture 4a will light up on the switch ing on off station to signal the correct power supply of the machine To switch off the endothermic engine you can alternatively turn th...

Page 14: ...Platform control stations There are the following platform control stations 1 the first one operating is the AUTEC radio control station Picture 8 2 the second one operating is the AUTEC wired remote...

Page 15: ...to the machine the green led on the upper right side of the LED panel flashes intermit tently and a buzzer on the electric box emits an intermittent acous tic signal 3 press the start link button agai...

Page 16: ...MAN 234 Rev 3 ENG Use and maintenance manual S19HD PRO page 16 of 83 Picture 8 radio control station J1 J2 7 8 9 10 11 12 EB J5 J6 J4 J3 www duma rent com...

Page 17: ...vel of right track orange jib lift ing lowering emergency red mushroom shaped button EB that blocks the machine removing the power supply to the control circuits This button has priority over all othe...

Page 18: ...ASKET OVERLOAD 24 LED 35 60 BATTERY CHARGE optional 25 LED BOOMS CLOSED 26 LED TURRET CENTRED 27 LED BOOMS WITHDRAWN 28 29 LED AERIAL PART USE CONSENT 30 LED MACHINE STABILIZED 31 LED MACHINE READY TO...

Page 19: ...ectors for wired remote control 3 2 2 Basket operating control station The functions contained on the basket control station are the same as those of the platform operating control station in Pic ture...

Page 20: ...l station lever 1 for left rear stabilizer lever 2 for right rear stabilizer lever 3 for left front stabilizer lever 4 for right front stabilizer lever 5 for tracks it upward restricts the tracks and...

Page 21: ...The emergency workbench Picture 15 is placed on the turret and it is useful in situations of emergency and machine block for the recovery of the MEWP aerial part by the operator on the ground Picture...

Page 22: ...a 12 5 m s 45 Km h We hereby enclose the Beaufort wind scale Table 2 Table 2 Beaufort wind scale We recommend the use of an anemometer to determine direction and speed of wind Wind power Wind speed La...

Page 23: ...possible to use a travelling crane of adequate capacity sling the MEWP by the coupling on the chassis and on stabilizers Picture 16 Picture 16 hooks for sling and lifting The lifting operations must a...

Page 24: ...amps slope does not exceed 17 31 and that those are perfectly clean from grease mud snow or ice WARNING If you get the machine on a truck secure the ma chine to the truck plane by couplings on the cha...

Page 25: ...nd encumbrance Check that the travel slope does not exceed the maximum lon gitudinal limit of 17 31 and the maximum transversal limit of 10 18 Check that the soil is clean from grease mud snow or ice...

Page 26: ...evels the machine will inevitably go into total block Procedure for bypass of travel block It is possible to bypass this block ONLY THROUGH OPERATIONS UNDER THE FULL RESPONSIBILITY OF THE USER who can...

Page 27: ...nt of the outriggers must be possible only when the booms are resting on their supports This condition causes the stabilization consent light 8 Picture 4 to light up on the control stations 6 Pull out...

Page 28: ...fting of the tracks make sure that the consent indicator for the use of the aerial part 7 Picture 4 is on During stabilization phase pressing the parking button P Picture 8 to gether the stabilization...

Page 29: ...aerial part reaching the maximum load selected the load limiter safety device activates o Overload up to 20 Kg signaled by the lighting of the intermittent block light 23 Picture 9 and by an intermitt...

Page 30: ...ir support using the operating platform control station par 3 2 1 WARNING CENTER THE TURRET BEFORE LOWERING BOOMS 16 Unfasten the safety belts get off from the basket using the steps be low Keeping th...

Page 31: ...optional For full lithium version optional in order to recharge the battery pack it will be necessary to stall the machine Then operate according to the following procedure 1 switch off the electric...

Page 32: ...the stabilizers 3 retraction and travel of the tracks 4 6 2 Emergency bypass In case of the basket operator pressed the emergency button and were unable to reset this button at the original position...

Page 33: ...use of manual pump 4 6 5 Simultaneous failure of hydraulic and electrical system In case of emergency hydraulic system failure if not available electro pump or simultaneous failure of the hydraulic a...

Page 34: ...of the tap LFT Picture 22 placed at the left of the filters bench Picture 22 left filters bench tap 3 Unseal and screw fully to the right the black knob of the propor tional valve PVK Picture 23 of t...

Page 35: ...the boom and of the pantograph If necessary the basket operator can operate the basket centering first pressing the cursor of the valve in Picture 24 with a pointed object and then moving the joystick...

Page 36: ...ch tap 3 Unseal and screw fully to the right the black knob of the stabi lizers monitored valve SV Picture 27 Picture 27 stabilizers valve While pumping oil with the manual pump 4 Perform the stabiliz...

Page 37: ...T USE IS ABSOLUTELY NOT RECOMMENDED IN FACT THE ELECTROPUMP BY ABSORBING POWER DIRECTLY FROM THE BATTERY CAN PRODUCE THE UNEXPECTED DISCHARGE OF IT It can be activated by o button Picture 29 on the ri...

Page 38: ...he tires wear state and the correct inflation pressure Drive with caution respecting the highway code Take the MEWP height overall dimensions into consideration during circulation in order to avoid cl...

Page 39: ...s and the working area are enough lit and well visible If operating in closed or little aired environment ensure before starting the machine engine that his has appropriate ventilation or convey ex ha...

Page 40: ...fixed objects thus causing the machine overturn It is absolutely forbidden to lift or lower loads by using ropes and pulleys It is forbidden to lean out It is forbidden to use the MEWP for recreationa...

Page 41: ...lectronic components 4 7 6 At the end of the works Before moving the machine check that the MEWP aerial part is set in the transport position check that the pantograph is on its own support that the t...

Page 42: ...disc brakes 1 10 m height border guardrail on the basket Mobile bar for basket access with gravity closing Basket with safety belts eyelets Mechanical blocking system of turret rotation Limit switch b...

Page 43: ...re the following marks Before using the MEWP it is compulsory to check the presence and the perfect readability of these marks In case of absence or decay of the marks contact the Service Picture 31 i...

Page 44: ...aintenance manual S19HD PRO page 44 of 83 Picture 34a switching on off case with diesel engine Picture 34b switching on off case in case of hybrid or full lithium version Picture 35 AUTEC radio contro...

Page 45: ...ual S19HD PRO page 45 of 83 Picture 36 AUTEC wired remote control station Picture 37 AUTEC electronic panel of radio wired control station Picture 38 alternative maximum capacity allowed in the basket...

Page 46: ...MAN 234 Rev 3 ENG Use and maintenance manual S19HD PRO page 46 of 83 Picture 40 machine status list Picture 41 turret instructions www duma rent com...

Page 47: ...nance manual S19HD PRO page 47 of 83 Picture 42 basket instructions Picture 43 warning for machine travel on left right side of frame Picture 44 indication of engine fuel Picture 45 indication for gre...

Page 48: ...adding Picture 48 indication for engine oil checking Picture 49 indication of minimum maximum oil level Picture 50 indication for coolant refill Picture 51 indication for coolant refill Picture 52 in...

Page 49: ...rm fuse Picture 57 obligation to read use and maintenance manual Picture 58 indication of basket levelling valves Picture 59 indication of air water coupling Picture 60 safety harness anchor points in...

Page 50: ...enance manual S19HD PRO page 50 of 83 Picture 64 warning for tracks lifting Picture 65 generic obligations and prohibition signs Picture 66 general warnings on the frame Picture 67 outriggers control...

Page 51: ...Picture 68 indication of outriggers limit switch Picture 69 dead man button for stabilization Picture 70 alert for maximum load on outriggers Picture 71 prohibition to use the radio control station i...

Page 52: ...ual S19HD PRO page 52 of 83 Picture 73 list of maximum pressures Picture 74 indication of insert for emergency manual pump Picture 75 manual pump tap Picture 76 electropump tap Picture 77 indication f...

Page 53: ...anual S19HD PRO page 53 of 83 Picture 78 emergency manoeuvres Picture 79 cursor for basket centring Picture 80 alert for MEWP sound power Picture 81 danger of burns Picture 82 electric danger Picture...

Page 54: ...MAN 234 Rev 3 ENG Use and maintenance manual S19HD PRO page 54 of 83 Picture 84 shearing and cutting hazard Picture 85 prohibition to wet the machine Picture 86 MEWP use guidelines www duma rent com...

Page 55: ...MAN 234 Rev 3 ENG Use and maintenance manual S19HD PRO page 55 of 83 Picture 87 compliance with ANSI and CAN CSA rules Picture 88 inspection tag www duma rent com...

Page 56: ...MEWP have been calibrated a correct calibration of these parts which is possible only in C M C or in authorized Services is important to assure the safety of the machine FUSE BOX Picture 89 At view o...

Page 57: ...raph descent 1740 120 psi bar Boom descent 1740 120 psi bar Boom extension 2176 150 psi bar Boom withdrawal 2901 200 psi bar Triple speed 435 30 psi bar A radiator can be provided as optional for cool...

Page 58: ...aintenance in structions and safety laws during the maintenance The operations indicated with USER are to be performed by the user The operations indicated with C M C shall be performed only by C M C...

Page 59: ...ot be resolved by fol lowing the instruc tions in the para graph drawbacks causes solutions Contact he Technical Assistance Service CMC Inspections In case of negative outcome of the inspections Resol...

Page 60: ...se the MEWP Contact he Technical Assis tance Service CMC Inspections In case of negative outcome of the inspections Resolution by Check the integrity of the hos es unions and of the compo nents of the...

Page 61: ...ace the filter 5 Fill the tank by passing the oil through a filter with a degree of filtra tion equal to 25 microns NOTE The dipstick to check the oil level is located inside the oil tank cap located...

Page 62: ...ts make sure that the system is not under pres sure In order to avoid violent emissions of oil move all the levers of the control distributors with the MEWP engine stalled and no compo nent in movemen...

Page 63: ...ional in full lith ium version has the following technical characteristics Battery specifics Battery Composition LiFePo4 Typical Capacity 160 Ah Cells Configuration 15S1P Rated Voltage 48 V Maximum Vo...

Page 64: ...he leakage of oil in the environment Do not disperse the exhausted oil or other consumables in the environment put them in the appropriate containers and give them to the authorized collection centers...

Page 65: ...f the MEWP have been calibrated a correct calibration of these parts which is possible only in C M C or in authorized work shops is necessary to ensure the safety of the machine 8 15 1 Remote Connecti...

Page 66: ...after 30 seconds the led becomes fixed and green to show that the operating system is working it automatically hooks up to your free network 4 Install on your PC the TeamViewer software 11th version t...

Page 67: ...T USE DOES NOT TURN ON Cause 1 The green light does not work 2 Micro switch system does not work 3 Stabilization is incomplete Remedies 1 Replace micro switch 2 Further extract outriggers up to soil c...

Page 68: ...back IMPOSSIBLE TO START THE ENDOTHERMIC ENGINE Causes 1 Emergency button activated 2 Battery discharged 3 Out of fuel 4 Hydraulic oil level too low Remedies 1 Disable the emergency button 2 Replace t...

Page 69: ...s in filters distributor red moment limiter valve on the turret MEWP stabilizers exchange solenoid valve outriggers monitored electrovalve yellow lever for emergency bypass red cap of the lever for ac...

Page 70: ...sts shall be carried out only on the first test of the ma chine these tests are unique In no other occasion shall you carry out tests with the same loads used in the overload tests Overload Test Nr Lo...

Page 71: ...n case of emergency OK Outriggers boom operation interlock OK Block of the manoeuvres of the aerial part of the MEWP when this is not stabilized OK Block of stabilizers return extraction when the aeri...

Page 72: ...Replacement of safety devices par 13 7 Considerable failures and relevant repairs par 13 8 Periodical inspections and maintenance journal par 13 9 Notes par 13 10 13 1 Delivery of the MEWP to the firs...

Page 73: ...teristics of the MEWP concerned are conform to those provided in origin and that any variation has been listed on this log The Seller The Buyer In this day the property of the MEWP in question is tran...

Page 74: ...______ Description of the element Manufacturer Supplied by Cause of the replacement Place Date Stamp and signature person in charge The user Description of the element Manufacturer Supplied by Cause o...

Page 75: ..._________ Description of the element Manufacturer Supplied by Cause of the replacement Place Date Stamp and signature person in charge The user Description of the element Manufacturer Supplied by Caus...

Page 76: ...___________ Description of the element Manufacturer Supplied by Cause of the replacement Place Date Stamp and signature person in charge The user Description of the element Manufacturer Supplied by Ca...

Page 77: ...___________ Description of the element Manufacturer Supplied by Cause of the replacement Place Date Stamp and signature person in charge The user Description of the element Manufacturer Supplied by Ca...

Page 78: ...________ Description of the element Manufacturer Supplied by Cause of the replacement Place Date Stamp and signature person in charge The user Description of the element Manufacturer Supplied by Cause...

Page 79: ...onsiderable failures and relevant re pairs Description of the failure Causes Repair activity Place Date Stamp and signature person in charge The user Description of the failure Causes Repair activity...

Page 80: ...al inspections and maintenance journal The user has the obligation to respect the maintenance pro gram described in this manual and register the inspections in a proper journal DATE DESCRIPTION OF THE...

Page 81: ...MAN 234 Rev 3 ENG Use and maintenance manual S19HD PRO page 81 of 83 DATE DESCRIPTION OF THE OPERATION SIGNATURE DATE DESCRIPTION OF THE OPERATION SIGNATURE www duma rent com...

Page 82: ...MAN 234 Rev 3 ENG Use and maintenance manual S19HD PRO page 82 of 83 13 10 Notes www duma rent com...

Page 83: ...ystem 56 7 Hydraulic system 57 8 Maintenance 58 8 1 Daily maintenance 58 8 2 Weekly maintenance or every 40 hours 60 8 3 Monthly maintenance or every 120 hours 60 8 4 Quarterly maintenance or every 30...

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