Club Car Cafe Express Deluxe SE, Owner'S Manual

Page: 49 / 80

Air Intake System
Clean and install the drain plug (2) before filling the transmission with new lubricant (Figure 24) . Tighten the drain
plug to 96 in-lb (11 N·m). Remove the fill plug from the top of the transmission case and use a funnel to fill the
transmission with lubricant.
See Periodic Lubrication Schedules on page 39. Apply Loctite 567 to the threads of
the fill plug and tighten to 21 ft-lb (28 N·m).
Check the level of lubricant at the level indicator plug (1). Apply Loctite 567 to the threads of the level indicator plug
and tighten to 21 ft-lb (28 N·m).
Rear differential (2009-2011 vehicles):
Use the lower plug (2) for drainage (Figure 25) . Remove both drain (2) and fill plugs (1) to allow the lubricant to
drain faster. See preceding NOTE.
Clean and install the drain plug (2) and washer before filling the rear differential with new lubricant (Figure 25) . Tighten
the drain plug to 96 in-lb (10.8 N·m). Use a funnel to fill the differential through the lubricant level indicator hole (1).
See Periodic Lubrication Schedules on page 39. Apply Loctite 567 to the threads of the level indicator plug
and tighten to 21 ft-lb (28 N·m).
Rear differential (2012 and newer vehicles):
Use the lower plug (2) for drainage (Figure 26) . Remove both drain (2) and fill plugs (1) to allow the lubricant to
drain faster. See preceding NOTE.
Clean and install the drain plug (2) and washer before filling the rear differential with new lubricant (Figure 26) .
Tighten the drain plug to 96 in-lb (10.8 N·m). Use a funnel to fill the differential through the fill hole (1). See Periodic
Lubrication Schedules on page 39. Apply Loctite 567 to the threads of the fill plug and tighten to 21 ft-lb (28 N·m).
AIR INTAKE SYSTEM
CAUTION
• Do not drill into the driver-side frame because it is part of the air intake system. Failure to heed this
caution could damage the engine by allowing excessive contamination to enter the air intake system.
AIR FILTER REPLACEMENT
The air filter should be inspected periodically and replaced when necessary. Filter changes should not exceed the
recommended interval.
See Periodic Service Schedules on page 37. More frequent service may be required in
extremely dirty operating environments. In the event of a loss of power, sluggish acceleration, or a roughly running
engine, service the air filter immediately.
Air Filter Removal
1. Raise the cargo bed, and locate the air filter canister.
2. Release both canister tab locks (Figure 27) .
3. Pull the canister cap away from the canister.
4. Remove the air filter cartridge (1). See following NOTE.
NOTE: The air filter cartridge is specifically designed for this engine. It only fits into the canister one way. Use only the
Club Car part (CC P/N 102498601) designed for this engine.
Café Express Deluxe SE Owner’s Manual Page 47