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Cloos qineo PULSE MASTER-Plus, Operating Instructions Manual

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Cloos qineo PULSE MASTER-Plus Operating Instructions Manual Download Page 2

ii

MA_QN_MP

 

Carl Cloos Schweisstechnik GmbH

Industriestrasse 34 · D-35708 Haiger

Tel. +49 (0) 2773 85 - 0, Fax +49 (0) 2773 85 - 275

E-Mail: [email protected]

Internet: http://www.cloos.de

These instructions are only valid in combination with the 
operating instructions for the welding machine.

Release date: 24.04.15

Keep for future use

Summary of Contents for qineo PULSE MASTER-Plus

Page 1: ...Brief instructions and Operating instructions MASTER Plus Operating Panel...

Page 2: ...sse 34 D 35708 Haiger Tel 49 0 2773 85 0 Fax 49 0 2773 85 275 E Mail info cloos de Internet http www cloos de These instructions are only valid in combination with the operating instructions for the w...

Page 3: ...Brief instruction MASTER Plus Schematic design Basic settings for commissioning...

Page 4: ...n at the top left 5 Lay the earth cable as shown at the top left 6 Check the earth cable on the welding machine and on the workpiece welding table for solid fit 7 Adjust the correct gas flow rate 8 Pr...

Page 5: ...u level Turn handwheel select Press handwheel activate Wire feed as reference vari able LED description LED Ready for operation LED Welding LED Failure Press the handwheel Open the job quick memory me...

Page 6: ...For detailed information please refer to the operating manual...

Page 7: ...concept of the operating modes 16 2 1 1 Operating mode 2 cycles 16 2 1 2 Operating mode 4 cycles 17 2 1 3 Operating mode Super 4 cycles 18 2 1 4 Operating mode Spot welding Interval 19 2 2 Configurati...

Page 8: ...pensation of the external welding circuit 31 3 4 1 For software version x 05 or higher 31 3 4 2 For software version x 10 or higher 32 3 5 Process monitoring 32 3 6 Cooling water monitoring 34 3 7 Sen...

Page 9: ...alue display m min mm V kW Display hold values Rotary knob left Quick save selection Jobs setting the capacity Menu button Welding settings Basic and secondary parameters Rotary knob right Fine adjust...

Page 10: ...e welding Main display Display of the welding measurement values Fine adjustment LED on Rotary knob 6 adjusts the dynamic LED off Rotary knob 6 adjusts the arc length 1 3 Hold value display The hold v...

Page 11: ...r 4 cycles Operating mode Super 4 cycles is provided for longer standard manual welding tasks The operating mode allows working with different main parameters for the so called power continuation The...

Page 12: ...left rotary knob By pressing the left rotary knob the open circuit voltage is switched on The status display is lit blue By pressing the left rotary knob again or changing into another operating mode...

Page 13: ...O2 wire 1 6 mm Vari Weld I I Pulse The Vari Weld process is an I I controlled pulsed arc The welding settings are selected for the MIG MAG welding process Vari Weld so an extremely low spatter pulsed...

Page 14: ...y means of the Duo Pulse Aluplus function This can be greater or less than the basic value By means of a defined frequency there is a switch over between the two parameter sets The appearance of the w...

Page 15: ...data set number the current version of the selected synergy characteristic curve and the software versions of the modules connected to the CAN bus are displayed in this menu The Data set number ident...

Page 16: ...d inching in Arc ignites weld current flows Wire feed switches to the preset speed 2nd cycle Release torch button Wire feed stops Weld voltage switches off after expiration of the burnback time Arc ex...

Page 17: ...switches via a programmable time function Up Slope into the main program 3rd cycle Press and hold torch button Change from main program to the end program via a time function Down Slope 4th cycle Rel...

Page 18: ...ed speed are increased or reduced with each press of the button on the torch You can find ad ditional information in the chapter 2 2 Configuration of characteristic curve 3rd cycle Press and hold torc...

Page 19: ...ion of the defined time Release torch button during the spot time The welding process is immediately stopped 2 2 Configuration of characteristic curve The QINEO welding power sources always use the ex...

Page 20: ...c curve will not be changed 2 2 2 Restore original secondary parameters 1 Press the menu button 2 Using the left rotary knob select the menu for the secondary parameters for the characteristic curve a...

Page 21: ...e power continuation with the torch button The power continuation is defined by the Step modulation and Number of steps parameters in the secondary parameters menu Step modulation increases or decreas...

Page 22: ...pen the start screen press the menu button 2 Turn the rotary knob to select a storage place 3 Press the left rotary knob for approx 2 seconds until the selected field turns yellow and STO appears Para...

Page 23: ...d memory 1 Press the left rotary knob while the start screen is displayed To open the start screen press the menu button 2 Turn the left rotary knob and select the exit symbol 3 Press the left rotary...

Page 24: ...me in the space management and confirm your selection by pressing the knob A list of the storage spaces will appear 2 Select an empty storage space using the left rotary knob and con firm your selecti...

Page 25: ...ber will be displayed at the top right of the start screen Duplicate job You can create several copies of a job After you have saved your welding parameters in a job you can save same in another stora...

Page 26: ...vate active job 1 Hold the job button down until the space management appears 2 Select the menu Delete job using the rotary knob 3 Confirm the selection by pressing the rotary knob A list of all exist...

Page 27: ...lot above the operating panel 2 Select a storage space to be assigned a language The following functions appear Activate Load Delete Cancel If a language is already assigned to this storage space it w...

Page 28: ...n directory The logo must have the following dimensions Width 479 Pixel Height 167 Pixel 3 2 2 2 cycles start and end crater program For welding application it is rarely necessary to use the start and...

Page 29: ...ls for pulse pulse I I and Cold Weld are taken into consideration when switching the process Off The three input signals for pulse pulse I I and Cold Weld are not taken into consideration when switchi...

Page 30: ...eleased by the torch button The adjustment is between 1 10 The correction value is 100 ms each Step width Using this function you set the size of the parameter change released by the torch button The...

Page 31: ...tive job 44 next job 48 job continuation to storage space 41 3 4 Compensation of the external welding circuit 3 4 1 For software version x 05 or higher The compensation is done by the entry of the cab...

Page 32: ...lding wire must not touch the workpiece 3 Push the torch button or select the menu item Start at the operating panel to start measurement The measuring current is fed in Measurement is finished after...

Page 33: ...24 Arc failure ignition phase will appear When the ignition control is off wire feed will continue in case of a trou ble signal The monitoring is configured as follows Function Description Off Reset o...

Page 34: ...ors For example 1 5 2 seconds Error time With this value you define how long a threshold value is exceeded in seconds until an error message is released For example 1 5 2 seconds Temperature monitorin...

Page 35: ...inal voltage of the welding power source Function Description Sense technology On Off Switch mode On or Off Sense technology Differential volt age The differential voltage can be set between 0 0 V and...

Page 36: ...he option Welding is set to blocked in the menu of the access management or when the option Welding release is set to After login in the menu of the user management The restrictions will only be relea...

Page 37: ...ened and viewed Release Fine Rotary knob for fine adjustment is released The menus are blocked Release Fine Power Both rotary knobs are realised for capacity adjustment and fine adjustment The menus a...

Page 38: ...AK Personal Access Key each For this the welding power source or the operating must dispose of a PAK port The PAK is connected to the PAK port of the welding power source and the user profile is loade...

Page 39: ...g is only released after login at the welding power source Release of job range Allowed jobs The user has only access to the job range defined in the user profile All jobs The user has access to all j...

Page 40: ...The call up of the rapid memories jobs is released Call Job Save S1 S5 locked The storage on rapid memories jobs is blocked allowed The storage on rapid memories jobs is released If the option Job mem...

Page 41: ...tary knob 3 Open the submenu Overview 4 Select and confirm an empty field using the rotary knob A submenu appears 5 Select Edit in the submenu A new menu opens A user profile consists of a six digit p...

Page 42: ...urity query As soon as you selected the menu Delete the user profile is removed 1 Select the user profile you wish to delete and confirm it in the user profiles overview via the rotary knob A submenu...

Page 43: ...ns are displayed in this menu If you want to activate additional options on your welding power source call the CLOOS service hotline with the chip code and the serial number of the welding power sourc...

Page 44: ...44 MA_QN_MP Configuration operating panel...

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