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M07J40G8-00 

21/07/08 

page 6 

RESIDUAL RISKS 

 

GENERAL 

This  section  lists  some  of  the  more  common  situations 
which, being beyond the control of the manufacturer, could 
be a source of risk to persons or property. 

DANGER AREA 

The  figure  below  highlights  the  area  in  which  only 
authorised personnel may operate. 

• 

External  danger  zone

,  identified  by  a  precise  area 

around  the  unit  and  its  vertical  projection  on  the 
ground in the case of hanging unit. 

• 

Internal  danger  zone

,  identified  by  the  area  that  can 

be entered only after having intentionally removed the 
protecting panels or parts of these. 

A

B

C

D

 

A =   

2000mm 

B =   

2000mm 

C =  

2000mm 

D =  

2000mm 

 

 

 

HANDLING 

If handling operations are undertaken without adopting all 
the necessary safety procedures and exercising due care, 
the unit can fall or topple, causing damage — possibly 
extremely serious — to persons and/or property, and to the 
unit itself.  
Ensure the unit is handled and manoeuvred as directed on 
the packing and in the present manual, and in accordance 
with local regulations. 
In the event of refrigerant gas escaping, refer to the “Safety 
datasheet” for the particular refrigerant. 

INSTALLATION 

Incorrect  installation  of  the  unit  can  result  in  water  leaks, 
accumulation of condensate, escape of refrigerant, electric 
shocks, fire, as well as irregular operation or damage to the 
unit itself.  
Make  certain  that  the  installation  is  carried  out  only  by  a 
qualified  technician,  also  that  the  directions  contained  in 
this  manual  are  followed  and  local  statutory  regulations 
observed.  
In the event of the unit being installed in a site where there 
is  even  the  slightest  risk  of  inflammable  gas  escapes  and 
consequently the possibility of such gases accumulating in 
area  around  the  unit,  the  risk  of  explosion  and  fire  cannot 
be discounted.  
Take  every  care  and  precaution  when  selecting  the 
installation site.  
Installation on a structure not able to bear the weight and/or 
afford a secure anchorage of the equipment may cause the 
unit to fall and/or topple, resulting in damage to persons or 
property,  or  to  the  unit  itself.  Make  certain  that  every  care 

and precaution is taken when positioning and securing the 
unit. 
If  the  unit  is  easily  accessible  to  children,  unauthorized 
persons  or  animals,  this  is  a  situation  that  can  give  rise 
accidents and injuries, perhaps serious. Install the unit in a 
place where access is allowed only to authorized persons, 
or install barriers or guards preventing unauthorized entry. 

GENERAL RISKS 

A  smell  of  burning,  smoke  or  other  indications  of  serious 
irregularity  could  signal  the  onset  of  situations  liable  to 
cause  damage  to  persons  or  property  or  to  the  unit  itself. 
Isolate  the  unit  from  the  electrical  power  supply  (red-and-
yellow) switch.  
Contact an authorized service centre so that the source of 
the problem can be identified and remedied. 
Accidental  contact  with  heat  exchange  coils,  compressors, 
pressure  pipelines  or  other  components  can  result  in 
wounding or burns, or both.  
Always  wear  suitable  clothing,  including  protective  gloves, 
when working in the danger area. 
Maintenance  or  repairs  carried  out  by  unskilled  operatives 
can result in harm or damage to persons and property, or to 
the unit itself. Always contact an authorized service centre. 
Failure  to  close  the  panels  of  the  unit,  or  to  check  that  all 
the  fixing  screws  of the panels are properly tightened, can 
result in harm or damage to persons or property, or to the 
unit itself.  
Verify  periodically  that  all  panels  are  closed  and  made 
properly secure. 
In  the  event  of  fire,  the  temperature  of  the  refrigerant  can 
rise to the point that pressure will exceed safety levels and 
perhaps  cause  fluid  to  be  projected.  It  may  also  happen 
that  parts  of  the  circuit  isolated  by  closed  valves  will 
explode.  
Do not stand near safety valves, and never leave the valves 
of the refrigerant circuit closed. 

ELECTRICAL SYSTEM 

If  the  power  line  connecting  the  unit  to  the  a.c.  supply  is 
incomplete,  or  if  the  connection  is  made  with  cables  of 
incorrect  cross  section  and/or  with  insufficiently  rated 
protective devices, this can result in electric shock, toxicity 
hazard, damage to the unit or fire.  
All  work  on  the  electrical  system  should  be  carried  out 
referring to the wiring diagram and to the directions given in 
this manual, and the system itself must be dedicated. 
Failure to secure the cover enclosing electrical components 
can  lead  to  the  infiltration  of  dust  and  water,  ultimately 
causing electric shocks, damage to the unit, or fire.  
Always fasten the cover securely to the unit. 
If live metal parts of the unit are not connected properly to 
the  earth  system,  they  can  cause  electric  shock  or  even 
death by electrocution.  
Make  absolutely  certain  that  the  connection  to  the  earth 
system is made in accordance with correct practice. 
Contact with live parts rendered accessible internally of the 
unit  when  the  guards  are  removed  can  result  in  electric 
shock, burns or death by electrocution.  
Before exposing these parts, make certain the isolating 
switch on the power line to the unit is set to the OFF 
position and padlocked, and post a warning sign. 

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Summary of Contents for 2.160

Page 1: ...0 2 180 2 190 2 200 2 240 2 280 2 300 2 320 2 340 2 360 2 440 2 480 2 540 2 600 AIR COOLED WATER CHILLER FOR OUTDOOR INSTALLATION Installation and Use Manual M07J40G8 00 21 07 08 http splitoff ru tehn...

Page 2: ...http splitoff ru tehn doc html...

Page 3: ...M COMPOSITION 18 MODBUS CONVERTER CAN to MODBUS via RS 485 19 S T A R T U P 2 1 PRELIMINARY CHECKS 21 REFRIGERANT SYSTEM 21 WATER SYSTEM 21 ELECTRICAL SYSTEM 21 VERIFy tensions absorptions 22 UNIT EQU...

Page 4: ...provides unique identification of the machine It makes it possible to trace the specific features of the unit and to identify the components installed in it Without this number it is not possible to i...

Page 5: ...espect the instructions given in this manual will cause the warranty to lapse INTENDED USE The unit must only be used for the specific purpose it was designed The unit is designed to cool water or a w...

Page 6: ...AL RISKS A smell of burning smoke or other indications of serious irregularity could signal the onset of situations liable to cause damage to persons or property or to the unit itself Isolate the unit...

Page 7: ...in toxic and corrosive products 04 First aid measures Inhalation Carry the victim into the open air Resort to oxygen or artificial respiration if necessary Contact with skin Frostbite must be treated...

Page 8: ...ments conducted on animals rabbits Contact with the eyes practically non irritating for eyes in experiments conducted on animals rabbits Sensibilisation Contact with skin Experim ental for the animal...

Page 9: ...tical points during handling stairs flights disconnected routes doors etc Verify that the lifting capacity of the means used is adequate to the unit weight Consider that the barycentre could be moved...

Page 10: ...be reached by snow 6 Verify that the fixing supporting points are level and suitable to support the weight of the unit see the weight and the weights distribution 7 It is recommended to put the unit o...

Page 11: ...vide windbreaks in locations with strong winds INSTALLATION OF ANTIVIBRATION MOUNTS MINIMUM DIMENSIONS SUGGESTED CONCRETE FOUNDATION JACK PLATE UNLOADED HEIGHT CLAMPS DROWNED IN TH CONCRETE NOT SUPPLI...

Page 12: ...o taps are closed so they can not trap the water even after emptying o there are no low points where the water can stagnate even after emptying blow if necessary INSTALLATION EMPTYING The refilling of...

Page 13: ...e RECOVERY EXCHANGER OPTIONAL OPTIONAL The unit can be equipped with exchangers to allow the recovery TOTAL with 100 recovery of the condensation heat the thermoregulation is performed by CLIVET contr...

Page 14: ...stems where this would be called for By equipping the refrigerating units with the Hydropack accessory the necessary flow capacity head are provided in different versions HYDROPACK with 2 pumps Per le...

Page 15: ...a different tension and that are able to emit electromagnetic disturbances Do not lay the cable near devices which can generate electromagnetic interferences Do not lay the cables parallel to other ca...

Page 16: ...d etc so with ON or OFF periods relatively longs some hours It has not to be used with ON or OFF cycles too much shorts they compromise the operating logic and they can cause malfunctions or faults In...

Page 17: ...essary MENU NUM Parameter name meaning 4 MaxCExtC Max Summer correction value 110 HexMinC Min correction ext enthalpy parameters thermoregulation compext 111 HexMaxC MAX correction ext enthalpy parame...

Page 18: ...ooling circuit compressors fans valves and relative safety devices 21 20 19 18 17 16 15 14 13 12 DRIVER VCM 1 2 3 4 5 6 7 8 9 10 11 12 ELECTRONIC THERMOSTATIC EXPANSION VALVE MODULE code C5110802 This...

Page 19: ...XC 12 12 A L H QE unit 1 GND C5110675 L SHILD H 230 1 50 2 X 0 34 mm2 sch CAN to CAN Can 0 Can 1 MODBUS CONVERTER CAN TO MODBUS VIA RS 485 Interfacing via RS 485 is performed using a converter for ea...

Page 20: ...r information about cables for the Lonworks network visit the web site www echelon com LONWORKS technology is a complete platform to implement the network system control These networks consist of inte...

Page 21: ...quired bleed it using the vent valves in the system Check that there are no ARIES EFFECTS in the transient pump and or valve activation deactivation When using antifreeze solutions make sure the glyco...

Page 22: ...ons in the ELECTRIC WIRING chapter SETTING THE SET POINT Check if it is necessary to modify the set points shown in the CONTROL chapter EVAPORATOR WATER FLOW RATE Check that the difference between the...

Page 23: ...value is both negative and positive the shorter the interval among the scanning points will be The value of the scanning time is displayed at the status 6 when the status 7 has reached the value of t...

Page 24: ...pump tests the water temperature and even activates one or more compressors It is necessary to modify the parameters with access reserved to the assistance centres MENU NUM Parameter name meaning 25...

Page 25: ...oint 12 118 CEN SetCool Cooling Set Point 6 5 272 CEN SetRecovery NOT USED 35 menu PARAMETERS THERMOREG MAINTENANCE 114 CEN SetMantCool Summer maintenance setpoint 15 menu PARAMETERS THERMOREG ANTIFRE...

Page 26: ...les timing bands CLOCK SETUP Set the clock ID Tast Cen ATC ONLY PASSWORD ATC ONLY To go back to the main menu ESC I HOME button HOME To enter in the SETUP menu ESC I HOME button F3 SETUP To select the...

Page 27: ...de ESC I HOME button F4 To select Setpoint ESC I HOME buttons F1 F2 Set the manual setpoint of the event ESC I HOME buttons F3 F4 SETUP SCHEDULING EnSCHEDULING enables disables timing bands CONFIGURE...

Page 28: ...ST Unit_2 Mod_comp1 LIST Mod_comp2 LIST Mod_comp3 LIST Mod_Evap LIST example Visualized stata referring to UNIT 1 COMP 2 MODULE To enter in the STATA menu ESC I HOME button F4 STATE To select the modu...

Page 29: ...71 BitMap connected nodes MS bit map of a byte 72 Hours pump 1 PMP 73 Hours pump 2 PMP 74 Hours pump 3 PMP Index UNIT_1 MOD COMP_1 Stata UM 29 Compressor 1 1 ON 0 OFF 30 Compressor 2 1 ON 0 OFF 31 Co...

Page 30: ...lly dangerous situation for the machine integrity An immediate analysis is necessary to detect the causes of the block A repeated reset can provoke irreversible damage That is why reset is MANUAL PRE...

Page 31: ...r Reset input fault 4 E005 Outside RH probe fault 5 E006 Thermal cut out alarm pump 1 on control module 6 E007 Thermal cut out alarm pump 2 on control module 7 E008 Flow switch alarm on control module...

Page 32: ...25 max TS TEE prealarm 66 E126 max TS TEE prealarm 67 E127 power fail alarm 68 E128 stepper motor error alarm PUMP MODULE Str Name 53 E501 Water flow probe fault 54 E502 Thermal pump 1alarm Pump Modul...

Page 33: ...t the fans and the relative protection gridsare well fixed Check if possible the unbalances of the electro fan evident by noise and anomalous vibrations Verify that the terminal protection covers are...

Page 34: ...to local actuation norms In Italy refer to the Ministerial Decree of 1st December 2004 no 329 and following modifications which defines the performances to be executed the units of 1st category and th...

Page 35: ...71 5 8 25 73 10 8 45 66 15 8 59 96 20 8 71 32 25 8 80 83 30 8 89 03 35 8 96 21 1 0 10 08 6 0 26 71 11 0 46 32 16 0 60 46 21 0 71 73 26 0 81 18 31 0 89 33 36 0 96 48 1 2 7 64 6 2 27 67 11 2 46 96 16 2...

Page 36: ...rature see operating limits 2 low water temperature see operating limits 3 insufficient water flow to the exchanger high thermal difference between input and output 4 not CONSTANT flow for example if...

Page 37: ...refrigerant charge FAN PROTECTION 1 Identify the part on the wiring diagram 2 fan mechanically jammed bearings drive belt if present 3 Loose electric contacts terminals leads broken 4 electrical wind...

Page 38: ...in special containers When recovering the substances present in the unit all measures must be taken to avoid damaging persons and things and polluting the surrounding area Awaiting dismantling and dis...

Page 39: ...M07J40G8 00 21 07 08 page 39 TECHNICAL DATA http splitoff ru tehn doc html...

Page 40: ...63 1370 1446 1504 1363 1399 W2 kg 1191 1198 1258 1342 1285 1291 1351 1435 1285 1320 W3 kg 1090 1094 1159 1242 1137 1140 1206 1289 1137 1169 W4 kg 1003 1007 1057 1166 1058 1062 1111 1220 1058 1091 Oper...

Page 41: ...748 752 825 830 797 845 866 870 W4 kg 699 699 703 703 708 725 742 742 W5 kg 1030 1034 1085 1088 954 1106 1125 1128 W6 kg 640 641 661 663 613 683 701 702 Operating weight kg 5138 5160 5504 5526 5233 56...

Page 42: ...ting weight kg 5520 5902 5870 6222 Shipping weight kg 5279 5661 5629 5981 Particular accessories executions or versions can bring about a great variation of the mass represented here Please contact ou...

Page 43: ...88 912 913 W5 kg 1237 1491 1292 1599 1259 1304 W6 kg 813 894 859 879 785 876 Operating weight kg 6249 6730 6669 7150 6366 6760 Shipping weight kg 6016 6321 6436 6741 6125 6519 Particular accessories e...

Page 44: ...866 966 899 912 808 816 857 W6 kg 1441 1503 1455 1390 1066 1329 1366 W7 kg 645 733 669 692 605 607 646 W8 kg 607 680 629 643 570 572 610 Operating weight kg 7394 8392 7814 8812 7362 7731 8112 Shipping...

Page 45: ...g 1041 1048 953 1047 1058 1048 W6 kg 1658 1513 1543 1539 1324 1532 W7 kg 813 829 741 825 742 826 W8 kg 736 677 702 707 701 702 Operating weight kg 9253 9687 9595 10029 9418 9967 Shipping weight kg 879...

Page 46: ...XCHANGER Type of internal exchanger 4 S T S T S T S T S T S T S T S T S T S T S T S T S T S T No of internal exchangers Nr 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Water flow rate Internal Exchanger l s 19 1 21 8...

Page 47: ...al exchanger 4 S T S T S T S T S T S T S T S T S T S T S T S T S T No of internal exchangers Nr 1 1 1 1 1 1 1 1 1 1 1 1 1 Water flow rate Internal Exchanger l s 19 1 21 7 24 2 26 4 29 3 33 2 36 7 39 6...

Page 48: ...d Version external exchanger air intake 35 C 9 Low temperature version external exchanger air intake 35 C Fluid with ethylene glycol of 40 Acoustic configuration Low noise LN Size 2 160 2 180 2 190 2...

Page 49: ...NS ethylene glycol by weight 5 10 15 20 25 30 35 40 Freezing temperature C 2 0 3 9 6 5 8 9 11 8 15 6 19 0 23 4 Safety temperature C 3 0 1 0 1 0 4 0 6 0 10 0 14 0 19 0 Cooling Capacity Factor Nr 0 995...

Page 50: ...2 190 90 94 100 93 90 86 78 75 75 96 2 200 91 94 101 93 89 86 79 77 75 96 2 240 91 94 101 93 90 86 79 77 75 96 2 280 91 95 101 94 90 86 80 78 76 97 2 300 91 94 100 96 90 88 81 78 76 91 2 320 90 92 98...

Page 51: ...nl CLIVET TFAIRSYSTEMS P LTD Malur INDIA Tel 91 8151 232683 5 Fax 91 8151 232684 info clivettfa com CLIVET SPA BUREAUDE LIAISON EN FRANCE Verrier s le Buisson FRANCE Tel 33 0 1 69 20 25 75 Fax 33 0 1...

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