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M07J40G8-00 

21/07/08 

page 5 

  

GENERAL WARNINGS

MANUAL PURPOSE 

This  manual  has  been  designed  to  enable  the  unit  to  be 
installed, started up and maintained correctly. 

MANUAL INSTRUCTIONS 

It is essential to observe these instructions. 
The  manufacturer  declines  all  liability  for  any  damage  that 
may  be  caused  whether  directly  or  indirectly  to  persons  or 
things if these instructions are not heeded. 

MANUAL STORAGE 

This  manual  and  the  unit’s  wiring  diagram  should  be 
carefully  stored  so  that  they  are  readily  available  to  the 
operator when required. 

EXPERT PERSONAL 

The unit must be installed, tested and maintained by expert 
personal  who  meet  the  relevant  legal  requirements  (Italian 
law No. 46 of 5/3/1990). 

LOCAL SAFET REGULATION INSTALLATION  

The  installation  must  be  performed  observing  the  local 
safety regulations. 

POWER SUPPLY 

Make  sure  the  power  supply  conforms  to  the  data  on  the 
unit’s  rating  plate,  located  inside  the  door  of  the  main 
electrical panel. 

PACKAGING 

The  packaging  material  (plastic  bags,  polystyrene  foam, 
nails, etc.) is potentially dangerous and should therefore be 
kept  away  from  children  and  recycled  in  compliance  with 
the local regulations in force. 

MAINTENANCE 

Before performing any service operations, cut off the power. 
Perform  the  operations  in  conformity  with  the  local 
regulations in force. 

PERIODICAL INSPECTIONS  

Perform  periodical  inspections  to  locate  possible  loosened 
or  broken parts. If the repairs are not performed, there will 
be a higher risk for things and peoples to become damaged 
and injured.  

FAULT – POOR OPERATION 

Switch off the unit in the event of faults or poor operation. 

REPAIR  

Only have repairs carried out by a service centre authorised 
by the manufacturer, and insist on the use of original spare 
parts only. 
Failure  to  comply  with  the  above  may  compromise  the 
safety of the unit. 

MODIFICATIONS 

The manufacturer will not accept any responsibility, and the 
warranty  will  lapse,  in  the  event  of  electric  and/or 
mechanical  modifications.  Any  modification  which  is  not 
formally  authorized,  and  which  does  not  respect  the 
instructions given in this manual, will cause the warranty to 
lapse. 

INTENDED USE 

The  unit  must  only be used for the specific purpose it was 
designed :  

The unit is designed to cool water or a water and glycol 
mix for air-conditioning, within the limits defined in the 
technical bulletin and this manual. 

Any  use  other  than  that  specified  does  not  imply  any 
commitment  or  constraint  by  the  manufacturer  in  any  way 
whatsoever. 

ADDITIONAL SAFETY PRECAUTIONS 

This  unit  has  been  especially  designed  and  manufactured 
so to prevent any risk to persons and health hazard. 
For  this  reason,  design  solutions  fit  to  eliminate  (where 
possible)  any  cause  of  risk  and  sensibly  reduce  the 
probability of danger have been adopted. 
Please refer to the "Residual Risks" section of this manual 
and strictly observe the behaviour prescriptions listed there 
in  order  to  prevent  any  possible  risk  that  hasn’t  been 
possible to avoid in the design stage. 

DATA UPDATING 

The  manufacturer  may  be  able  to  modify  the  data  without 
prior notice as a consequence of constant improvements.  

REGULATIONS AND 
CERTIFICATIONS

 

UNI EN ISO 9001 CERTIFICATION 

Clivet  S.p.A.,  in  order  to  guarantee  customer  satisfaction, 
has chosen the ISO 9001 Quality System as the reference 
for  all  its  business  activities.  This  is  demonstrated  by  the 
company’s  commitment  to  ongoing  improvements  in  the 
quality  and  reliability  of  its  products;  its  sales,  design, 
purchasing, production and after-sales service activities are 
the means used to reach such purpose. 

 

CE MARK

 

 

 

 

Clivet  products  bear  the  CE  mark,  in  compliance  with  the 
requirements  of  the  following  EC  directives,  including  the 
latest  amendments,  and  with  the  corresponding  national 
approximated legislation: 

• 

- 98/37/CE 

• 

- 89/336/CEE as modified by the directives 92/31/CEE 
and 93/68/CEE 

• 

- 73/23/CEE as modified by the directive 93/68/CEE 

• 

- 97/23/CE 

 

EUROVENT 
CERTIFICATION 

 

 

 

Clivet  is  partecipating  in  the  EUROVENT  Certification 
Programme  "Liquid  Chilling  Packages".  Products  are  listed 
in the EUROVENT Directory of Certified Products and in the 
site  www.eurovent-certification.com.  Eurovent  Chillers 
Certification  Programme  covers  air  cooled  packaged 
chillers up to 600 kW and water cooled packaged chillers up 
to 1500 kW. 

Все каталоги и инструкции здесь:

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Summary of Contents for 2.160

Page 1: ...0 2 180 2 190 2 200 2 240 2 280 2 300 2 320 2 340 2 360 2 440 2 480 2 540 2 600 AIR COOLED WATER CHILLER FOR OUTDOOR INSTALLATION Installation and Use Manual M07J40G8 00 21 07 08 http splitoff ru tehn...

Page 2: ...http splitoff ru tehn doc html...

Page 3: ...M COMPOSITION 18 MODBUS CONVERTER CAN to MODBUS via RS 485 19 S T A R T U P 2 1 PRELIMINARY CHECKS 21 REFRIGERANT SYSTEM 21 WATER SYSTEM 21 ELECTRICAL SYSTEM 21 VERIFy tensions absorptions 22 UNIT EQU...

Page 4: ...provides unique identification of the machine It makes it possible to trace the specific features of the unit and to identify the components installed in it Without this number it is not possible to i...

Page 5: ...espect the instructions given in this manual will cause the warranty to lapse INTENDED USE The unit must only be used for the specific purpose it was designed The unit is designed to cool water or a w...

Page 6: ...AL RISKS A smell of burning smoke or other indications of serious irregularity could signal the onset of situations liable to cause damage to persons or property or to the unit itself Isolate the unit...

Page 7: ...in toxic and corrosive products 04 First aid measures Inhalation Carry the victim into the open air Resort to oxygen or artificial respiration if necessary Contact with skin Frostbite must be treated...

Page 8: ...ments conducted on animals rabbits Contact with the eyes practically non irritating for eyes in experiments conducted on animals rabbits Sensibilisation Contact with skin Experim ental for the animal...

Page 9: ...tical points during handling stairs flights disconnected routes doors etc Verify that the lifting capacity of the means used is adequate to the unit weight Consider that the barycentre could be moved...

Page 10: ...be reached by snow 6 Verify that the fixing supporting points are level and suitable to support the weight of the unit see the weight and the weights distribution 7 It is recommended to put the unit o...

Page 11: ...vide windbreaks in locations with strong winds INSTALLATION OF ANTIVIBRATION MOUNTS MINIMUM DIMENSIONS SUGGESTED CONCRETE FOUNDATION JACK PLATE UNLOADED HEIGHT CLAMPS DROWNED IN TH CONCRETE NOT SUPPLI...

Page 12: ...o taps are closed so they can not trap the water even after emptying o there are no low points where the water can stagnate even after emptying blow if necessary INSTALLATION EMPTYING The refilling of...

Page 13: ...e RECOVERY EXCHANGER OPTIONAL OPTIONAL The unit can be equipped with exchangers to allow the recovery TOTAL with 100 recovery of the condensation heat the thermoregulation is performed by CLIVET contr...

Page 14: ...stems where this would be called for By equipping the refrigerating units with the Hydropack accessory the necessary flow capacity head are provided in different versions HYDROPACK with 2 pumps Per le...

Page 15: ...a different tension and that are able to emit electromagnetic disturbances Do not lay the cable near devices which can generate electromagnetic interferences Do not lay the cables parallel to other ca...

Page 16: ...d etc so with ON or OFF periods relatively longs some hours It has not to be used with ON or OFF cycles too much shorts they compromise the operating logic and they can cause malfunctions or faults In...

Page 17: ...essary MENU NUM Parameter name meaning 4 MaxCExtC Max Summer correction value 110 HexMinC Min correction ext enthalpy parameters thermoregulation compext 111 HexMaxC MAX correction ext enthalpy parame...

Page 18: ...ooling circuit compressors fans valves and relative safety devices 21 20 19 18 17 16 15 14 13 12 DRIVER VCM 1 2 3 4 5 6 7 8 9 10 11 12 ELECTRONIC THERMOSTATIC EXPANSION VALVE MODULE code C5110802 This...

Page 19: ...XC 12 12 A L H QE unit 1 GND C5110675 L SHILD H 230 1 50 2 X 0 34 mm2 sch CAN to CAN Can 0 Can 1 MODBUS CONVERTER CAN TO MODBUS VIA RS 485 Interfacing via RS 485 is performed using a converter for ea...

Page 20: ...r information about cables for the Lonworks network visit the web site www echelon com LONWORKS technology is a complete platform to implement the network system control These networks consist of inte...

Page 21: ...quired bleed it using the vent valves in the system Check that there are no ARIES EFFECTS in the transient pump and or valve activation deactivation When using antifreeze solutions make sure the glyco...

Page 22: ...ons in the ELECTRIC WIRING chapter SETTING THE SET POINT Check if it is necessary to modify the set points shown in the CONTROL chapter EVAPORATOR WATER FLOW RATE Check that the difference between the...

Page 23: ...value is both negative and positive the shorter the interval among the scanning points will be The value of the scanning time is displayed at the status 6 when the status 7 has reached the value of t...

Page 24: ...pump tests the water temperature and even activates one or more compressors It is necessary to modify the parameters with access reserved to the assistance centres MENU NUM Parameter name meaning 25...

Page 25: ...oint 12 118 CEN SetCool Cooling Set Point 6 5 272 CEN SetRecovery NOT USED 35 menu PARAMETERS THERMOREG MAINTENANCE 114 CEN SetMantCool Summer maintenance setpoint 15 menu PARAMETERS THERMOREG ANTIFRE...

Page 26: ...les timing bands CLOCK SETUP Set the clock ID Tast Cen ATC ONLY PASSWORD ATC ONLY To go back to the main menu ESC I HOME button HOME To enter in the SETUP menu ESC I HOME button F3 SETUP To select the...

Page 27: ...de ESC I HOME button F4 To select Setpoint ESC I HOME buttons F1 F2 Set the manual setpoint of the event ESC I HOME buttons F3 F4 SETUP SCHEDULING EnSCHEDULING enables disables timing bands CONFIGURE...

Page 28: ...ST Unit_2 Mod_comp1 LIST Mod_comp2 LIST Mod_comp3 LIST Mod_Evap LIST example Visualized stata referring to UNIT 1 COMP 2 MODULE To enter in the STATA menu ESC I HOME button F4 STATE To select the modu...

Page 29: ...71 BitMap connected nodes MS bit map of a byte 72 Hours pump 1 PMP 73 Hours pump 2 PMP 74 Hours pump 3 PMP Index UNIT_1 MOD COMP_1 Stata UM 29 Compressor 1 1 ON 0 OFF 30 Compressor 2 1 ON 0 OFF 31 Co...

Page 30: ...lly dangerous situation for the machine integrity An immediate analysis is necessary to detect the causes of the block A repeated reset can provoke irreversible damage That is why reset is MANUAL PRE...

Page 31: ...r Reset input fault 4 E005 Outside RH probe fault 5 E006 Thermal cut out alarm pump 1 on control module 6 E007 Thermal cut out alarm pump 2 on control module 7 E008 Flow switch alarm on control module...

Page 32: ...25 max TS TEE prealarm 66 E126 max TS TEE prealarm 67 E127 power fail alarm 68 E128 stepper motor error alarm PUMP MODULE Str Name 53 E501 Water flow probe fault 54 E502 Thermal pump 1alarm Pump Modul...

Page 33: ...t the fans and the relative protection gridsare well fixed Check if possible the unbalances of the electro fan evident by noise and anomalous vibrations Verify that the terminal protection covers are...

Page 34: ...to local actuation norms In Italy refer to the Ministerial Decree of 1st December 2004 no 329 and following modifications which defines the performances to be executed the units of 1st category and th...

Page 35: ...71 5 8 25 73 10 8 45 66 15 8 59 96 20 8 71 32 25 8 80 83 30 8 89 03 35 8 96 21 1 0 10 08 6 0 26 71 11 0 46 32 16 0 60 46 21 0 71 73 26 0 81 18 31 0 89 33 36 0 96 48 1 2 7 64 6 2 27 67 11 2 46 96 16 2...

Page 36: ...rature see operating limits 2 low water temperature see operating limits 3 insufficient water flow to the exchanger high thermal difference between input and output 4 not CONSTANT flow for example if...

Page 37: ...refrigerant charge FAN PROTECTION 1 Identify the part on the wiring diagram 2 fan mechanically jammed bearings drive belt if present 3 Loose electric contacts terminals leads broken 4 electrical wind...

Page 38: ...in special containers When recovering the substances present in the unit all measures must be taken to avoid damaging persons and things and polluting the surrounding area Awaiting dismantling and dis...

Page 39: ...M07J40G8 00 21 07 08 page 39 TECHNICAL DATA http splitoff ru tehn doc html...

Page 40: ...63 1370 1446 1504 1363 1399 W2 kg 1191 1198 1258 1342 1285 1291 1351 1435 1285 1320 W3 kg 1090 1094 1159 1242 1137 1140 1206 1289 1137 1169 W4 kg 1003 1007 1057 1166 1058 1062 1111 1220 1058 1091 Oper...

Page 41: ...748 752 825 830 797 845 866 870 W4 kg 699 699 703 703 708 725 742 742 W5 kg 1030 1034 1085 1088 954 1106 1125 1128 W6 kg 640 641 661 663 613 683 701 702 Operating weight kg 5138 5160 5504 5526 5233 56...

Page 42: ...ting weight kg 5520 5902 5870 6222 Shipping weight kg 5279 5661 5629 5981 Particular accessories executions or versions can bring about a great variation of the mass represented here Please contact ou...

Page 43: ...88 912 913 W5 kg 1237 1491 1292 1599 1259 1304 W6 kg 813 894 859 879 785 876 Operating weight kg 6249 6730 6669 7150 6366 6760 Shipping weight kg 6016 6321 6436 6741 6125 6519 Particular accessories e...

Page 44: ...866 966 899 912 808 816 857 W6 kg 1441 1503 1455 1390 1066 1329 1366 W7 kg 645 733 669 692 605 607 646 W8 kg 607 680 629 643 570 572 610 Operating weight kg 7394 8392 7814 8812 7362 7731 8112 Shipping...

Page 45: ...g 1041 1048 953 1047 1058 1048 W6 kg 1658 1513 1543 1539 1324 1532 W7 kg 813 829 741 825 742 826 W8 kg 736 677 702 707 701 702 Operating weight kg 9253 9687 9595 10029 9418 9967 Shipping weight kg 879...

Page 46: ...XCHANGER Type of internal exchanger 4 S T S T S T S T S T S T S T S T S T S T S T S T S T S T No of internal exchangers Nr 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Water flow rate Internal Exchanger l s 19 1 21 8...

Page 47: ...al exchanger 4 S T S T S T S T S T S T S T S T S T S T S T S T S T No of internal exchangers Nr 1 1 1 1 1 1 1 1 1 1 1 1 1 Water flow rate Internal Exchanger l s 19 1 21 7 24 2 26 4 29 3 33 2 36 7 39 6...

Page 48: ...d Version external exchanger air intake 35 C 9 Low temperature version external exchanger air intake 35 C Fluid with ethylene glycol of 40 Acoustic configuration Low noise LN Size 2 160 2 180 2 190 2...

Page 49: ...NS ethylene glycol by weight 5 10 15 20 25 30 35 40 Freezing temperature C 2 0 3 9 6 5 8 9 11 8 15 6 19 0 23 4 Safety temperature C 3 0 1 0 1 0 4 0 6 0 10 0 14 0 19 0 Cooling Capacity Factor Nr 0 995...

Page 50: ...2 190 90 94 100 93 90 86 78 75 75 96 2 200 91 94 101 93 89 86 79 77 75 96 2 240 91 94 101 93 90 86 79 77 75 96 2 280 91 95 101 94 90 86 80 78 76 97 2 300 91 94 100 96 90 88 81 78 76 91 2 320 90 92 98...

Page 51: ...nl CLIVET TFAIRSYSTEMS P LTD Malur INDIA Tel 91 8151 232683 5 Fax 91 8151 232684 info clivettfa com CLIVET SPA BUREAUDE LIAISON EN FRANCE Verrier s le Buisson FRANCE Tel 33 0 1 69 20 25 75 Fax 33 0 1...

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