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Climax FF6300, Operating Manual

The Climax FF6300 is a state-of-the-art security system designed to protect your home or business. For detailed instructions on how to operate this advanced device, make sure to download the free Operating Manual from manualshive.com. This comprehensive manual will guide you through setup and troubleshooting processes.

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P/N 80679, Rev. 10

Page v

LIST OF FIGURES

F

IGURE

P

AGE

1-1. Warning label placement FF6300 ID chuck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  9
1-2. Warning label placement FF6300 ID chuck (cont.)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  10
1-3. Warning label placement FF6300 OD mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  10
1-4. Warning label placement FF6300 pneumatic conditioning unit  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  11
2-1. ID chuck assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  15
2-2. ID chuck assembly dimensions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  16
2-3. OD mount assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  17
2-4. OD mount assembly dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  18
2-5. Surface mount assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  19
2-6. Surface mount assembly dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  19
2-7. Detail of pneumatic conditioning unit controls  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  21
2-8. Detail of hydraulic power unit controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  22
3-1. M10 lifting eye (P/N 70483)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  27
3-2. Measure the flange. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  28
3-3. Assemble the ID chuck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  28
3-4. Adjust the turning arm  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  29
3-5. Place the ID chuck in the flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  29
3-6. Level and center the ID chuck  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  29
3-7. Install a tool bit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  30
3-8. Connect the hoses (hydraulic version) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  30
3-9. Vertical hazard warning  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  31
3-10. Attaching the ID chuck to the main body  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  32
3-11. Vertical installation fall danger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  33
3-12. Applying anti-seize compound . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  34
3-13. Detail of ID chuck legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  34
3-14. Adjusting the setup fingers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  35
3-15. Location of the 10-mm hex for manual rotation of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  35
3-16. OD mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  36
3-17. Centering plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  37
3-18. Attaching the OD mount assembly to the main body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  38
3-19. OD mount assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  38
3-20. Distance for OD mount measurement  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  39
3-21. Measurement points for each arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  40
3-22. Attaching the OD mount with a tack-weld nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  40
3-23. Attaching the OD mount using the CLIMAX chain clamp kit  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  41
3-24. OD mount adjustment points  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  41
3-25. Surface mount assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  44
3-26. Location of securing clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  44
3-27. Detail of machining arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  45
3-28. Location of clamping screws  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  46
3-29. Location of locking screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  46
3-30. Detail of tool holder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  47
3-31. Location of swivel clamping screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  47
3-32. Feed box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  48

Summary of Contents for FF6300

Page 1: ...FF6300 FLANGE FACER FF6300 OPERATING MANUAL SERIAL NUMBER RANGE 15000834 ORIGINAL INSTRUCTIONS P N 80679 July 2019 Revision 10...

Page 2: ......

Page 3: ...ons about CLIMAX products or services please call CLIMAX or e mail info cpmt com For quick and accurate service please provide your representative with the following Your name Shipping address Telepho...

Page 4: ...Page B FF6300 Operating Manual CLIMAX GLOBAL LOCATIONS...

Page 5: ...P N 80679 Rev 10 Page C CE DOCUMENTATION...

Page 6: ...act its factory representative and return the part or repaired machine shipping prepaid to the factory CLIMAX will at its option either repair or replace the defective part and or correct any defect i...

Page 7: ...mount assembly 17 2 1 4 OD mount assembly dimensions 18 2 1 5 Surface mount assembly 19 2 1 6 Surface mount assembly dimensions 19 2 2 RIGGING AND LIFTING INFORMATION 20 2 3 CONTROLS 21 2 3 1 Pneumat...

Page 8: ...TING THE FEED BOX 48 3 12 1 Adjusting the feed rate 49 3 12 2 Conducting feed actuation measurement 50 3 12 3 Reversing the feed direction 51 3 12 4 Disconnecting feed hoses 52 3 13 BACKFACING ATTACHM...

Page 9: ...66 5 4 LUBRICATING THE MACHINE 67 5 5 TROUBLESHOOTING 69 5 5 1 The machine isn t turning 69 5 5 2 The machine isn t feeding 70 5 5 3 The feed is slow or unresponsive 70 5 5 4 The machine is performin...

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Page 11: ...l bit 30 3 8 Connect the hoses hydraulic version 30 3 9 Vertical hazard warning 31 3 10 Attaching the ID chuck to the main body 32 3 11 Vertical installation fall danger 33 3 12 Applying anti seize co...

Page 12: ...80 A 2 Air control assembly for pneumatic feed P N 87941 81 A 3 Pneumatic filter and valve with stand assembly P N 59329 82 A 4 Pneumatic conditioning unit 1 2 13 mm low pressure drop out P N 78264 84...

Page 13: ...ss assembly for set up of hydraulic machine P N 83154 105 A 26 Bypass assembly for set up of hydraulic machine P N 83166 106 B 1 Pneumatic schematic P N 87917 111 B 2 Assembly schematic for pneumatic...

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Page 15: ...1 3 Risk assessment checklist after set up 7 1 4 Labels 8 2 1 Weights 20 2 2 Shipping weights 20 2 3 Shipping dimensions 20 3 1 ID chuck setup table for standard ID chuck hub 33 3 2 Feed rate adjustme...

Page 16: ...Page x FF6300 Operating Manual This page intentionally left blank...

Page 17: ...attempting to set up or operate the machine The first page of each chapter includes a list of the chapter contents to help you locate specific information The appendices contain supplemental product i...

Page 18: ...from a qualified trainer Contact CLIMAX for machine specific training information Risk assessment Working with and around this machine poses risks to your safety Conduct a risk assessment Section 1 5...

Page 19: ...ntangled in moving parts Sharp edges Cutting tools and workpieces have sharp edges that can eas ily cut skin Wear protective gloves and exercise caution when handling a cutting tool or workpiece Hot s...

Page 20: ...arrying pulling or unplugging Remove any and all kinks before straightening the cable Keep cords and hoses away from heat oil sharp edges and moving parts Plugs must match the outlet Never modify the...

Page 21: ...P N 80679 Rev 10 Page 5 This page intentionally left blank...

Page 22: ...directly to the workpiece itself or to an adjacent structure and achieve their rigidity from the structure to which it is attached The design intent is that the Portable Machine Tool and the structur...

Page 23: ...paths involved in lifting and rigging operations I have taken pre cautions to keep workers away from the identified fall path I considered how this machine operates and identified the best placement f...

Page 24: ...MAX serial num ber year and model number plate P N 29152 Label mass tag PN 84019 CLIMAX logo PN 84535 Plate OD alignment P N 35772 Label ball valve operation direction P N 80569 Label OD mount cen ter...

Page 25: ...1 WARNING LABEL PLACEMENT FF6300 ID CHUCK P N 59044 Label warning consult operator s manual P N 46902 Label warning hot sur face P N 59042 Label warning hand crush moving parts P N 79324 Label warnin...

Page 26: ...Page 10 FF6300 Operating Manual FIGURE 1 2 WARNING LABEL PLACEMENT FF6300 ID CHUCK CONT FIGURE 1 3 WARNING LABEL PLACEMENT FF6300 OD MOUNT 81003 82344 29152 70228...

Page 27: ...ll need the following items that are not included with the product Dial indicator Tape measure Rigging and lifting equipment as needed for machine setup Fittings required to connect to the pneumatic c...

Page 28: ...Page 12 FF6300 Operating Manual This page intentionally left blank...

Page 29: ...you require additional accesso ries please contact CLIMAX for assistance 2 1 FEATURES AND COMPONENTS High precision in a compact design The FF6300 s precision rotating assembly incorporates two large...

Page 30: ...chucking system with level in place adjusting feet allows for quick setup Modular design Many of the machine components can be removed to make setup and storage easier For example you can set up the c...

Page 31: ...P N 80679 Rev 10 Page 15 2 1 1 ID chuck assembly FIGURE 2 1 ID CHUCK ASSEMBLY...

Page 32: ...Page 16 FF6300 Operating Manual 2 1 2 ID chuck assembly dimensions FIGURE 2 2 ID CHUCK ASSEMBLY DIMENSIONS...

Page 33: ...P N 80679 Rev 10 Page 17 2 1 3 OD mount assembly FIGURE 2 3 OD MOUNT ASSEMBLY...

Page 34: ...Page 18 FF6300 Operating Manual 2 1 4 OD mount assembly dimensions FIGURE 2 4 OD MOUNT ASSEMBLY DIMENSIONS...

Page 35: ...P N 80679 Rev 10 Page 19 2 1 5 Surface mount assembly FIGURE 2 5 SURFACE MOUNT ASSEMBLY 2 1 6 Surface mount assembly dimensions FIGURE 2 6 SURFACE MOUNT ASSEMBLY DIMENSIONS...

Page 36: ...pping crate 177 80 Metal shipping container 220 100 Accessories Backfacing attachment 37 17 OD mount 493 224 OD mount chain clamp 36 16 OD mount wooden shipping crate no metal shipping container 123 5...

Page 37: ...pressure from the machine and provides the ability to lock the valve closed so that you can perform maintenance 4 Air regulator Controls the air pressure supplied to the machine The regulator is prese...

Page 38: ...e HPU Emergency Stop button Press to stop the machine Rotate clockwise to reset 2 4 MACHINE SPECIFICATIONS 2 4 1 Temperature The suggested machine operating temperature is 4 140 o F 20 60 o C MAIN O B...

Page 39: ...oil temperature for AW46 is 39 172 o F 4 78 o C 2 4 2 Pressure For the pneumatic machine the recommended air pressure is 90 psi 6 2 bar at 65 CFM For the hydraulic machine The flow rate should not exc...

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Page 41: ...E MACHINING ARM 44 3 10 POSITIONING THE COUNTERWEIGHT 45 3 11 ROTATING THE TOOL HEAD 47 3 12 ADJUSTING THE FEED BOX 48 3 12 1 ADJUSTING THE FEED RATE 49 3 12 2 CONDUCTING FEED ACTUATION MEASUREMENT 50...

Page 42: ...work piece All connections are correctly attached 3 2 2 Assessing the work area The FF6300 often is used in dangerous locations in elevated positions near other operating equipment overhead etc CLIMA...

Page 43: ...hoist rings marked by Figure 3 1 Connect the appropriate lifting equipment to the lifting eyes located on top of the main body on the chuck assembly or on the machining arm when lifting the entire as...

Page 44: ...00 in the ID mounting configuration The OD mount setup is listed in Section 3 7 on page 36 To set up the FF6300 ID chuck follow the process below For details on these steps see Section 3 6 on page 32...

Page 45: ...e turning and counterweight arms 5 Install the machine in the flange resting on the setup fin gers Figure 3 5 6 Tighten the jacking feet and adjust to level and center the machine Figure 3 6 See Sec t...

Page 46: ...in mind when installing a new tool in the machine 8 Connect the power and feed control hoses Figure 3 8 You are ready to begin machining 3 5 INSTALLATION HAZARDS The installation stage can be dangerou...

Page 47: ...clamps bolted to the underside of the leveling feet safety blocks and clamps not included with the machine WARNING Do not remove the crane until at least one of the securing methods is in place and t...

Page 48: ...ine installation WARNING Use supplemental rigging when mounting the machine in case it falls out or through the chucking diameter The ID chuck hub is attached to the main body by three M12 through bol...

Page 49: ...lue of at least 60 ft lbs 27 Nm 1 Measure the bore diameter of the work piece 2 Use Table 3 1 on page 33 to select the correct leg extensions to fit the bore diameter TABLE 3 1 ID CHUCK SETUP TABLE FO...

Page 50: ...OF ID CHUCK LEGS 5 Use a simple scale to roughly center the jacking screws About 0 1 2 5mm clearance will allow insertion of the chuck while maintaining sufficient contact between the setup finger an...

Page 51: ...nually rotating the machine To manually rotate the pneumatic machine insert a 10 mm hex wrench in the hex opposite the motor or push on the end of the turning arm To manually rotate the hydraulic mach...

Page 52: ...bs 27 Nm b Use a 6mm hex wrench to tighten the recessed M8 locking nuts You need to tighten only two of these screws to lock the jacking screw 17 Repeat step 10 to check for level and step 11 to step...

Page 53: ...D mount ships in a wooden crate separate from the base machine 1 Using the three lifting eyes on the OD mount remove the OD mount from the shipping crate 2 Check that the centering plate is roughly ce...

Page 54: ...to the radial extension legs 13 The radial legs are adjustable Adjust the legs to the desired mounting diame ter See Section 3 7 3 on page 38 for available mounting arrangements 14 Tighten the 12 leg...

Page 55: ...2 45 5 2 22 75 3 Adjust each leg so that the tape measure reads 22 75 Arrangement B Do the following for arrangement B 1 Subtract 9 228 mm from the key dimension Divide the difference by two 2 Hook t...

Page 56: ...mbly to the workpiece The OD mount vertical legs attach to the workpiece with a single M16 x 2 0 all thread rod at each leg There are numerous ways to mount the machine to the workpiece Three possible...

Page 57: ...rning arm To manually rotate the hydraulic machine use the cross connection hose supplied with the machine to connect the 1 and 2 port hoses Insert a 10 mm hex wrench in the hex opposite the motor or...

Page 58: ...e workpiece by either tack welding bolt ing or clamping 3 Secure the FF6300 main body to the surface mount plate 4 Center and level the machine 3 8 2 Assembling the surface mount The surface mount att...

Page 59: ...icator indicate the workpiece surface for level while manually rotating the machine To manually rotate the pneumatic machine insert a 10 mm hex wrench in the hex opposite the motor or push on the end...

Page 60: ...e leveling FIGURE 3 25 SURFACE MOUNT ASSEMBLY 3 9 POSITIONING THE MACHINING ARM The machining arm is adjustable for versatile positioning and to clear obstructions Loosen the four clamps that secure t...

Page 61: ...proximately 50 ft lbs 68 Nm 3 10 POSITIONING THE COUNTERWEIGHT NOTICE The counterweight must be installed when the machine is used in a vertical machining application CLIMAX recommends that you always...

Page 62: ...x wrench inserted in the hole near the engraving at the end of the arm to rotate the counterweight arm out of the counterweight 5 Slide the arm out of the main body 6 Reinstall the counterweight by re...

Page 63: ...ol head 1 Loosen the circular clamp col lar on the back of the tool head CAUTION Do not loosen the tool head rapidly Keep your hand on the tool head for stability Quick disengagement of tool head can...

Page 64: ...tion even if the tubing connection points are swapped the order of connection is not critical The hoses should have approximately 12 305 mm of extra length to allow the arm to move and still keep the...

Page 65: ...vides a reference to quickly set the approximate feed rate NOTICE The values in Table 3 2 are approximate If a specific feed per revolution is required place a dial indicator on the arm and measure th...

Page 66: ...trips seven times per full rota tion of the machining arm Use one of two ways to trip the feed to verify the feed rate Manually rotate the machine arm 360 Using a tool such as a screwdriver manually p...

Page 67: ...llowing 1 Turn the knob clockwise to increase the feed rate 2 Turn the knob counter clock wise to decrease the feed rate Repeat step 1 and step 2 until the desired feed rate is achieved 3 12 3 Reversi...

Page 68: ...equired to orient the feed box so that the feed adjustment knob is facing downwards see Figure 3 40 This feed box orientation retains full functionality of the machine 3 12 4 Disconnecting feed hoses...

Page 69: ...the underside or backside of flanges a typical application on heat exchanger tube sheets and some crane pedestals NOTICE The backfacing attachment can only be used with either the ID chuck or the surf...

Page 70: ...ing attachment relative to the flange 5 Tighten the screws to approxi mately 35 ft lbs 47 N m 6 Reinstall the tool head to the circular dove on the bottom of the backfacing attachment Figure 3 43 7 Ti...

Page 71: ...P N 80679 Rev 10 Page 55 FIGURE 3 44 BACKFACING ATTACHMENT DIMENSIONS...

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Page 73: ...machine The FF6300 often is used in dangerous locations in elevated positions near other operating equipment overhead etc CLIMAX cannot foresee where this machine will be used therefore you must perf...

Page 74: ...leaks before operating this machine Check that all the machine parts are secure including the tool head tool bit chucks and clamps Check that the tool head is set at the desired angle and is tight Che...

Page 75: ...troubleshooting Refer to the pneumatic conditioning unit PCU controls described in Section 2 3 1 on page 21 and shown in Figure 4 2 Do the following to operate the machine 1 Push the START button on...

Page 76: ...5 Press the speed control faster button to reach the desired speed 6 Turn the feed rate adjustment knob to the minimum feed or to the desired set ting if known Figure 4 2 on page 59 7 Turn on the feed...

Page 77: ...he machine direction depth of cut or tool position as needed 3 Start the machine and feed again to start a new cut 4 Repeat until the desired surface is achieved 4 4 DISASSEMBLY WARNING If not properl...

Page 78: ...careful of hot surfaces 7 Using the supplied hoist rings attach lifting equipment to the machine 8 Install setup fingers to each leveling foot for the ID chuck 9 Loosen and retract the leveling feet...

Page 79: ...1 THE MACHINE ISN T TURNING 69 5 5 2 THE MACHINE ISN T FEEDING 70 5 5 3 THE FEED IS SLOW OR UNRESPONSIVE 70 5 5 4 THE MACHINE IS PERFORMING POORLY 71 5 5 5 THE MACHINE IS NOT CUTTING FLAT 71 5 6 DECOM...

Page 80: ...g press the emergency stop button Figure 2 7 on page 21 2 Check that the machine stops TABLE 5 1 MAINTENANCE INTERVALS AND TASKS Interval Task See section Before each use Check the pneumatic condition...

Page 81: ...rate the machine if the pneumatic conditioning unit starts in step 8 Contact CLIMAX for service recommendations 5 3 5 Hydraulic power unit maintenance 1 Refill the HPU oil reservoir before each use 2...

Page 82: ...al slide lead nut The radial slide lead nut is adjustable to provide reduced backlash Adjusting the lead nut is done using two M10 x 1 50 set screws recessed in the swivel circular dove plate Adjustme...

Page 83: ...ION LOCATIONS A Rectangle and dovetail ways Lubricate the rectangle and dovetail ways daily during machine use with AW 32 or equivalent B Leadscrew Lubricate the leadscrew weekly during machine use wi...

Page 84: ...ication Area Lubricant Biodegradable Lubricant Viscosity cSt Quantity Daily Dovetail and square ways AW 32 hydraulic oil CONOCO Ecoterra 32 or Castrol BioBar 32 32 40 C 6 100 C As required Unpainted s...

Page 85: ...Figure A 18 on page 98 Figure A 23 on page 103 and Figure A 24 on page 104 7 Check machine movement by first making sure that the power to the machine drive is isolated and locked out then by manually...

Page 86: ...3 2 on page 21 for HPU 3 The feed is engaged Figure 3 33 on page 48 4 The air valve assembly is assembled correctly Figure A 8 on page 88 Figure A 19 on page 99 and Figure B 1 on page 111 Check that t...

Page 87: ...etry for the material and type of cut 8 The speed and feed rates are set correctly If necessary experiment with differ ent speeds and feed rates Typically slower speeds and shallower cuts produce less...

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Page 89: ...s For short term storage 1 Spray all unpainted surfaces with LPS 2 to prevent corrosion 2 Apply Moly Grade Anti Seize to the chuck jacking screws Figure 3 12 on page 34 3 Package the machine in its sh...

Page 90: ...Page 74 FF6300 Operating Manual FIGURE 6 1 FF6300 IN CONTAINERS STEEL CONTAINER WOODEN CRATE...

Page 91: ...P N 80679 Rev 10 Page 75 FIGURE 6 2 PACKING THE FF6300 WITH ID CHUCK STRAP TO SECURE MACHINE DURING TRANSPORT DISCONNECT FOR TRANSPORT SPACE FOR ACCESSORIES...

Page 92: ...Page 76 FF6300 Operating Manual FIGURE 6 3 PACKING THE FF6300 WITH OD MOUNT...

Page 93: ...LPS PreSolve Orange Degreaser During machine use an alternate long term corrosion preventative may have been used Be sure to use the correct cleaner for the applied protective coating The FF6300 shoul...

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Page 95: ...ASSEMBLY 38 63 965 1 600 MM P N 80477 94 FIGURE A 15 OD MOUNT ASSEMBLY 38 63 965 1 600 MM PARTS LIST P N 80477 95 FIGURE A 16 OD MOUNT CLAMP KIT P N 80622 96 FIGURE A 17 FF6300 PNEUMATIC KIT P N 80969...

Page 96: ...HM14 LIP 25959 2 7 SPRING COMP 48 OD X 051 WIRE X 88 28618 1 8 SCREW M5 X 8 X 16 SHCS 35113 4 9 ARM RATCHET 57491 1 10 BRG NEEDLE 1 0 X 1 5 16 X 625 57530 1 11 SCREW M5 X 8 X 40mm SHCS 57541 4 12 HOUS...

Page 97: ...PNEUMATIC 13209 1 2 FTG QUICK COUPLER 1 2B 1 2 NPTM FEMALE AIR 16610 1 3 FTG QUICK COUPLER 3 8B 1 4 NPTF FEMALE AIR 35690 1 4 LABEL DIRECTION OVAL HANDLE BALL VALVE 35772 1 5 VALVE BALL 1 4 NPTF X 1 4...

Page 98: ...46765 1 6 VALVE SHUT OFF VS22 SERIES 46777 1 7 BRACKET 1X2 SLOT HALF WEB RIGHT MODU TEK 46783 1 8 1 63 X 1 63 X 3 375L MODU TEK EXTRUSION 46802 2 9 SCREW M5 X 0 8 X 12MM BHCS BLACK FINISH 53617 2 10 S...

Page 99: ...P N 80679 Rev 10 Page 83 This page intentionally left blank...

Page 100: ...anual FIGURE A 4 PNEUMATIC CONDITIONING UNIT 1 2 13 MM LOW PRESSURE DROP OUT P N 78264 ASSEMBLED SCALE 1 5 18 3 21 21 21 25 17 31 33 1 5 27 36 29 28 30 7 35 37 19 4 11 32 16 10 14 3 34 26 12 13 6 24 8...

Page 101: ...6785 2 18 LEGEND PLATE START 10250 SERIES 46797 1 19 1 63 X 1 63 X 3 375L MODU TEK EXTRUSION 46802 1 20 FTG ELBOW 1 8 NPTM X 1 4 TUBE PRESTOLOK 48648 3 21 TUBING 1 4 OD POLYURETHANE INCH NOT SHOWN 486...

Page 102: ...age 86 FF6300 Operating Manual FIGURE A 6 SLIDE TOOL HOLDER ASSEMBLY P N 79790 79790 ASSY SLIDE TOOL HOLDER FOR REFERENCE ONLY 3 8 16 4 18 27 17 20 26 19 22 9 21 10 13 15 1 2 1 14 6 1 2 1 12 13 7 11 5...

Page 103: ...4 10 BRONZE LH 48526 1 10 SCREW M4 X 0 7 X 4 mm SSSFP 53365 2 11 BRG RETAINING NUT AXIAL FEED LEADSCREW 57214 1 12 RING O 1 16 X 13 16 ID X 15 16 OD 57320 2 13 BEARING BLOCK LEADSCREW 57793 1 14 LEAD...

Page 104: ...ting Manual FIGURE A 8 MAIN BODY ASSEMBLY P N 87913 8 11 26 59 14 16 3 54 53 15 48 29 27 46 26 22 46 25 23 41 3 4 30 17 20 45 47 49 24 13 56 12 21 20 21 40 28 31 15 44 39 1 13 10 35 17 43 6 5 55 19 2...

Page 105: ...300 28 1 79403 SEAL 148MM ID X 170MM OD X 15MM 29 1 79535 RETAINER BRG NON DRIVE END PARTS LIST ITEM QTY P N DESCRIPTION 30 1 79537 RETAINER BRG DRIVE END 31 6 79825 SEAL 125MM X 136MM X 4 2MM ROTARY...

Page 106: ...ual FIGURE A 10 TURNING ARM ASSEMBLY 38 965 MM P N 80304 80304 TOOL ARM ASSY 38 IN LONG REV F FOR REFERENCE ONLY 26 38 19 39 3 26 40 5 37 1 36 4 18 22 42 6 16 27 11 1 2 1 7 12 7 23 7 29 6 17 25 24 1 2...

Page 107: ...LABEL CLIMAX LOGO 2 X 8 70227 1 18 SCREW M8 X 1 25 X 50MM SHCS 72753 2 19 SCREW M6 X 1 0 X 20MM SSSHDP 74296 1 20 LABEL WARNING HAND ENTANGLEMENT ROTATING GEARS 79324 1 21 ARM TURNING FF6300 79391 1 2...

Page 108: ...TS LIST DESCRIPTION P N QTY ITEM RING O 1 8 X 1 3 16 ID X 1 7 16 OD 10466 1 1 BALL NYLON 5 16 DIA 26506 1 2 SCREW M10 X 1 5 X 20MM SSSCP 49679 1 3 BAR COUNTERWEIGHT 23 IN 79791 1 4 COUNTERWEIGHT 79792...

Page 109: ...SHCS 58985 2 3 SCREW M10 X 1 5 X 90MM SHCS 60031 4 4 PLATE DOVE CIRCULAR 79826 1 5 NOT SHOWN SHIM 1 8 ID X 3 2 OD 001 THICK 80419 AR 6 NOT SHOWN SHIM 1 8 ID X 3 2 OD 002 THICK 80420 AR 7 NOT SHOWN SHI...

Page 110: ...0 Operating Manual FIGURE A 14 OD MOUNT ASSEMBLY 38 63 965 1 600 MM P N 80477 18 41 22 2 32 24 33 7 9 30 28 1 4 25 29 12 13 38 33 40 34 31 19 26 22 23 9 30 16 37 8 36 27 5 26 22 22 22 6 35 12 39 3 43...

Page 111: ...1 MM THICK 62978 3 18 WASHER 1 2 FLTW 2 OD X 1 4 THICK 63707 3 19 LABEL CLIMAX LOGO 2 X 8 70227 3 20 NOT SHOWN WRENCH COMBINATION 18mm SATIN 78775 1 21 SCREW M6 X 1 0 X 16MM FHSCS 80467 27 22 WELDMENT...

Page 112: ...3 CASTING BLOCK CLAMP SMALL 15504 3 4 CASTING BLOCK CLAMP 15835 3 5 CHAIN WRENCH 3 4 PITCH 240 DIA PIN 3 LENGTHS AT 57 27366 171 6 BOLT CHAIN CLAMP 27385 3 7 SCREW M6 X 1 0 X 20 SHCS 35009 12 8 SCREW...

Page 113: ...HCS 30207 2 2 FTG SWIVEL AIR 1 2 NPTM X 1 2 NPTF 35670 1 3 LABEL WARNING WEAR EAR PROTECTION 59037 1 4 FTG PLUG 1 2 BSPP SOCKET 77833 2 5 MOTOR AIR 486 RPM FS 208 RPM MAX 160 NM TQ 80323 1 6 LABEL AIR...

Page 114: ...6300 HYDRAULIC KIT 6 2 CU IN MOTOR WITH QD FTG P N 80970 3 576 67 6 5 37 21 3 1 47 7 0 7 37 5 6 0 0 7 867 3 0 48 283 1 7 48 283 5 0 6 6 5 0 PP 6 6 7 37 5 6 0 0 02725 8 1 6 2 5 1 26 66 26 66 6 0 72 6 0...

Page 115: ...EMBLY P N 87916 PARTS LIST DESCRIPTION P N QTY ITEM SCREW M4 X 0 7 X 35mm SHCS 44682 2 1 FTG ELBOW 1 4 NPTMS X 1 4 TUBE F PRESTOLOCK NICKEL PLATED 59342 3 2 FTG MUFFLER 1 8 NPTM BRONZE AND STEEL 82880...

Page 116: ...EG 12 57 305 1 448 MM P N 81971 PARTS LIST DESCRIPTION P N QTY ITEM LEG CHUCK 4 00 DIA X 2 25 IN 81973 4 1 LEG CHUCK 4 00 DIA X 4 50 IN 81974 8 2 LEG CHUCK 4 00 DIA X 9 00 IN 81975 4 3 CHUCK HUB FF630...

Page 117: ...X 1 25 X 20mm SHCS 50458 4 3 WASHER SPRING WAVE 26 ID X 43 OD 72361 1 4 SCREW JACKING LEVELING 1 5 8 12 79829 1 5 BASE ADJUSTER 80427 1 6 JAW LEVELING 80428 1 7 SCREW MODIFIED M20 X 1 5 X 12 7MM HOLLO...

Page 118: ...ST DESCRIPTION P N QTY ITEM SCREW M10 X 1 5 X 30mm SHCS 18214 8 1 SCREW M16 X 1 5 X 20mm SSSFP 34643 8 2 SCREW M12 X 1 75 X 20mm SSSFP 43186 4 3 BLOCK TACK WELD 79545 4 4 WASHER 3 8 FLTW HARDENED 1 OD...

Page 119: ...2B 1 2 NPTM FEMALE AIR 16610 1 5 FTG ELBOW 1 4 NPTM X 1 4 NPTM 90 DEG 30502 1 6 FTG QUICK COUPLER 3 8B 1 4 NPTF FEMALE AIR 35690 1 7 LABEL DIRECTION OVAL HANDLE BALL VALVE 35772 2 8 VALVE BALL 1 2NPT...

Page 120: ...Manual FIGURE A 24 HYDRAULIC KIT 6 2 CUBIC MOTOR P N 82555 3 576 67 6 5 37 21 3 1 47 7 0 7 37 5 6 0 0 6 5 0 PP 6 6 7 37 5 6 0 0 02725 8 1 6 2 5 1 26 6 3 5 1 7 4 1 33 62 72 6 0 3527 6 9 26 66 26 66 127...

Page 121: ...LIC MACHINE P N 83154 PARTS LIST DESCRIPTION P N QTY ITEM FTG ELBOW 7 8 SAEM ORING X 1 2 NPTF 90 DEG 20411 2 1 FTG DUST PLUG 1 2 QD COUPLER 27977 2 2 FTG QUICK COUPLER FEMALE 60 SERIES 1 2B X SAE 10F...

Page 122: ...IC MACHINE P N 83166 PARTS LIST DESCRIPTION P N QTY ITEM FTG ELBOW 7 8 SAEM ORING X 1 2 NPTF 90 DEG 20411 2 1 DUST CAP QD NIPPLE 1 2B FEM STYLE RUBBER 39241 2 2 QD COUPLER HYDRAULIC 1 2 BODY FEM STYLE...

Page 123: ...BING 1 4 OD X 040 WALL DOT 150 PSI NYLON BLUE 120 Inch 58107 SCREW M12 X 1 75 16MM BHSCS 2 Piece 58311 HOIST RING M10 X 1 5 X 16MM 32 ID 54 OD 98 OAL 990 LBS 450 KG SWIVEL 2 Piece 58350 WRENCH END 46m...

Page 124: ...X 15 16 OD Leadscrew thrust seals 1 82333 HANDLE ADJUSTABLE M6 X 1 X 15MM 1 58133 HANDLE ADJUSTABLE M6 X 1 X 20MM 1 48526 NUT LEADSCREW ACME 3 4 10 BRONZE LH Tool holder leadnut FF6300 Feed system 1 8...

Page 125: ...X 35MM SHCS GRADE 8 8 1 63163 MOTOR HYD 6 2 CU IN STRAIGHT KEYED SAE O RING Hydraulic drive machines FF6300 OD mount system 6 30207 SCREW M12 X 1 75 X 35MM SHCS GRADE 8 8 3 57215 NUT M16 X 2 0 FLANGED...

Page 126: ...Page 110 FF6300 Operating Manual This page intentionally left blank...

Page 127: ...HINES P N 87941 111 FIGURE B 3 HYDRAULIC KIT 6 2 CUBIC IN MOTOR WITH QD FTG FF6300 P N 80970 112 FIGURE B 1 PNEUMATIC SCHEMATIC P N 87917 FIGURE B 2 ASSEMBLY SCHEMATIC FOR PNEUMATIC FEED ONLY USED WIT...

Page 128: ...Page 112 FF6300 Operating Manual FIGURE B 3 HYDRAULIC KIT 6 2 CUBIC IN MOTOR WITH QD FTG FF6300 P N 80970 HPU HYD MOTOR...

Page 129: ...P N 80679 Rev 10 Page 113 APPENDIX C SDS Contact CLIMAX for the current Safety Data Sheets...

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