Clenergy PV-ezRack ER-I-01 Planning And Installation Manual Download Page 7

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Installation Guide / SolarRoof Terracotta Tile

Code-Compliant Planning and Installation Guide V 1.0 - Complying with AS/NZS1170.2-2011 AMDT 2-2016

Tools and Components

Tools

Angle Grinder with

Stone Disk

5m Tape

Screw Driver

(for M8 Hexagon

Socket Screw)

String &

Marker Pen

Torque Spanner

Spanner

Components

ER-EC-ST

End Clamp

ER-IC-ST

Inter Clamp

C-U/30/46-G

Universal Clamp

C-U/30/46

Universal Clamp

ER-EC-DU35/40

End Clamp,

Dual 35 or 40mm

ER-EC-DU40/46

End Clamp,

Dual 40 or 46mm

ER-R-ECO

ECO-Rail

ER-SP-ECO

Splice for ECO-Rail

ER-I-01

Tile Interface

ER-I-01/CS

Tile Interface,

Carbon Steel

- Tools and Components -

Summary of Contents for PV-ezRack ER-I-01

Page 1: ...Terracotta Tile Code Compliant Planning and Installation Guide V 1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016 Last Updated May 2022...

Page 2: ...struction business to determine appropriate products and installations products and installations The Clenergy PV ezRack SolarRoof has been developed as a universal PV mounting system for roof mountin...

Page 3: ...e designated Region B 52 m s Local authorities will advise if this applies in your area Region C areas 64 m s are generally referred to as Cyclonic and are generally limited to northern coastal areas...

Page 4: ...ments with fewer than ten buildings per hectare The terrain height multipliers for this terrain category shall be obtained by linear interpolation between the values for the TC2 and TC3 Terrain Catego...

Page 5: ...ain building conditions there is an Exclusion Zone for flush installation which is the minimum distance between PV solar panel and roof edge of 2s where s is the gap between the underside of the panel...

Page 6: ...erify Maximum Rail End Overhang Rail end overhang should be not over 40 of the interface spacing For example if the interface spacing is 1500mm the Rail end overhang can be up to 600mm only Acquire PV...

Page 7: ...Tape Screw Driver for M8 Hexagon Socket Screw String Marker Pen Torque Spanner Spanner Components ER EC ST End Clamp ER IC ST Inter Clamp C U 30 46 G Universal Clamp C U 30 46 Universal Clamp ER EC D...

Page 8: ...with ezClick connection for ECO Rail ER I 51 Tile Interface 118mm horizontal arm ER I 23 Tile Interface Landscape ER I 26 Tile Interface Side mount ER I 41 EZC ECO Adjustable Tile Interface with ezcl...

Page 9: ...ssional tools and tool belts are recommended 4 In some cases fasteners could be seized over time As an option if want to avoid galling or seizing of thread apply lubricant grease or 40 engine oil to f...

Page 10: ...r each project and should be documented in a construction drawing Major components of PV ezRack SolarRoof may be provided in section sizes and lengths varying from those shown in this guide The instal...

Page 11: ...of modules in the horizontal direction using the module width plus 18 mm 20 mm if using Universal Clamps between the modules Note The standard end clamp will also add 20 mm except for dual end clamps...

Page 12: ...ver with a drive speed of 3 000 RPM maximum Fit the driver bit into the screw and place at the fastening position Apply consistently firm pressure end load to the screwdriver until the screw is fasten...

Page 13: ...lide half of the splice into the rear side of the rail Fasten the first M8 Bolt using an Allen key and slide the next rail into the splice Tighten the second M8 Bolt using an Allen key The total rail...

Page 14: ...hen there is an odd number of PV Module in each row Install grounding clips at positions marked X in figure shown Then the number of Grounding Clips number of PV Module 1 Eg 6 grounding clips in figur...

Page 15: ...ightly lift the PV Module and slide Inter Clamps and Grounding Clips into position The teeth on Grounding Clip will automatically align when the Inter Clamp is properly installed as shown in the figur...

Page 16: ...rsal Clamps Step 1 Twisting the head of the Universal Clamp changes the functionality from End to Inter Clamp as shown in the figure on the right NOTE Please ensure the Universal Clamp C U 30 46 or Un...

Page 17: ...med PV Module into the other side of the Universal Clamp Ensure the Grounding Clip is fully covered and ensure the frame of the PV Module is in close contact with Universal Clamp as shown in the figur...

Page 18: ...ding is made There are three solutions for Grounding Lug installation Installation Instructions Solution 1 Fix the Grounding Lug into the top channel of Rail as shown in the figure on the right Soluti...

Page 19: ...onditions Wind Loads to AS 1170 2 2011 AMDT 4 2016 o Wind Terrain Category 2 2 5 and 3 o Wind average recurrence of 200 years o Wind Region A B C D Solar panel length up to 2 2m Solar panel width up t...

Page 20: ...and information contained in this document are the property of MW Engineering Melbourne Use or copying of this document in whole or in part without the written permission of MW Engineering Melbourne c...

Page 21: ...s AS NZS 1170 0 2002 R2016 General Principles AS NZS 1170 1 2002 R2016 Imposed loadings AS NZS 1170 2 2011 R2016 Wind Loadings AS NZS 1664 1 1997 Amdt 1 1999 Aluminium Wind Terrain Category 2 2 5 3 Wi...

Page 22: ...ER I 05 T C 2 5 12 ER I 05 T C 3 14 General Notes 16 Standard screws shipped for tin and tile roof interfaces 16 Tin and tile reduction factors table for 0 75 mm thick steel battens and 1 2mm thick pu...

Page 23: ...1310 1441 B 1086 1195 997 1097 893 982 819 900 700 769 C 692 761 647 712 566 622 513 565 454 499 D 417 458 402 442 365 401 327 360 290 319 Roof Angle 10 20 Wind Region Building Height m H 5 5 H 10 10...

Page 24: ...ible rails Type of Interface ER I 01 Tile Interface Solar Panel Dimension 2 m x 1 m Refer to Note 13 for other panel sizes Terrain Category 2 Roof Angle 30 60 Wind Region Building Height m H 5 5 H 10...

Page 25: ...73 1511 B 1139 1253 1046 1150 936 1030 858 944 733 807 C 726 798 679 747 593 652 538 592 476 524 D 437 481 421 463 382 421 343 378 304 335 Roof Angle 10 20 Wind Region Building Height m H 5 5 H 10 10...

Page 26: ...ble rails Type of Interface ER I 01 Tile Interface Solar Panel Dimension 2 m x 1 m Refer to Note 13 for other panel sizes Terrain Category 2 5 Roof Angle 30 60 Wind Region Building Height m H 5 5 H 10...

Page 27: ...1612 B 1216 1337 1116 1227 999 1099 916 1008 783 861 C 774 852 724 797 633 696 575 632 508 559 D 466 513 450 495 408 449 366 403 325 357 Roof Angle 10 20 Wind Region Building Height m H 5 5 H 10 10 H...

Page 28: ...ble rails Type of Interface ER I 01 Tile Interface Solar Panel Dimension 2 m x 1 m Refer to Note 13 for other panel sizes Terrain Category 3 Roof Angle 30 60 Wind Region Building Height m H 5 5 H 10 1...

Page 29: ...515 B 1368 1505 1157 1272 1047 1151 964 1060 900 990 C 890 980 734 808 670 737 624 687 588 646 D 542 596 506 556 431 475 395 434 367 404 Roof Angle 10 20 Wind Region Building Height m H 5 5 H 10 10 H...

Page 30: ...ble rails Type of Interface ER I 05 Tin Interface Solar Panel Dimension 2 m x 1 m Refer to Note 13 for other panel sizes Terrain Category 2 Roof Angle 30 60 Wind Region Building Height m H 5 5 H 10 10...

Page 31: ...1460 1606 1359 1495 1221 1343 1111 1222 1010 1111 C 1001 1101 890 980 789 868 725 798 652 717 D 624 687 569 626 505 555 459 505 422 465 Roof Angle 10 20 Wind Region Building Height m H 5 5 H 10 10 H 1...

Page 32: ...rails Type of Interface ER I 05 Tin Interface Solar Panel Dimension 2 m x 1 m Refer to Note 13 for other panel sizes Terrain Category 2 5 Roof Angle 30 60 Wind Region Building Height m H 5 5 H 10 10...

Page 33: ...681 1524 1676 1423 1565 1285 1414 1148 1262 C 1102 1212 1092 1202 946 1040 845 929 753 828 D 689 757 679 747 606 666 532 586 468 515 Roof Angle 10 20 Wind Region Building Height m H 5 5 H 10 10 H 15 1...

Page 34: ...rails Type of Interface ER I 05 Tin Interface Solar Panel Dimension 2 m x 1 m Refer to Note 13 for other panel sizes Terrain Category 3 Roof Angle 30 60 Wind Region Building Height m H 5 5 H 10 10 H 1...

Page 35: ...3 with 16 mm ABW or 14g 6 3 mm Tile Interface Buildex 14 11 x 70 Hex Head Zips Climaseal 3 with 16 mm ABW or 14 10 x 50 Hex Head T17 with 16mm ABW Climaseal 3 or 14 10 x 65 Hex Head T17 Climaseal 3 or...

Page 36: ...lice ER SP ECO PV ezRack Splice for ECO rail Australian Made Mill Finish ECO Rail R ECO XXXX AUMF PV ezRack Australian Made Mill Finish ECO Rail ST Rail ER R STXXXX Standard Rail Splice ER SP ST PV ez...

Page 37: ...BA Black Tin Interface Interface ER I 05 CM Tin Interface with Click Module Interface ER I 05A EZC ECO ezClick connection for ECO Rail Interface ER I 25 Tin Interface with curved Base for corrugated...

Page 38: ...oof Extender Reduction Factor ER RE 200 Roof Hook Extender Suitable for ER I 01 02 04 05 23 26 51 and 01 CS Connector Clamp CRC R ECO ZBW Cross Connector Clamp for ECO Rail Hanger Bolt ER HB 10 200A P...

Page 39: ...1100 15 2 rails 2000 1100 0 3 rails 2000 1100 10 4 rails 2000 1100 12 2 rails 2100 1100 10 3 rails 2100 1100 6 4 rails 2100 1100 10 2 rails 2200 1100 13 2 rails 2200 1200 20 Note 14 From the date of...

Page 40: ...Md taken as 1 0 Refer to clause 3 3 of AS NZS 1170 2 2011 R2016 for more information Note 23 General conditions Note 23 1 Minimum grade for steel purlins battens of 450 Mpa Note 23 2 Timber Grade mem...

Page 41: ...and no more than 300mm Note 30 Exclusion zone for flush installation to be the minimum distance from the edge of the roof 2s where s is the gap between the underside of the panel and the roof Note 31...

Page 42: ...de SolarRoof Terracotta Tile 41 Code Compliant Planning and Installation Guide V 1 0 Complying with AS NZS1170 2 2011 AMDT 2 2016 Certification October 2020 Page 23 Roof Pitch 10 Roof Pitch 10 Flat Mo...

Page 43: ...e as the tin roof interface spacing ER I 05 The Hanger Bolts for wood purlin rafter installation are ER HB 8 150 and ER HB 10 200A The Hanger Bolt for metal purlin rafter is ER HB MP 8 150EP Note 35 N...

Page 44: ...St Clayton VIC 2168 Australia Phone 61 3 9239 8088 Email sales clenergy com au Web www clenergy com au Clenergy Clenergy_global ClenergyClub Clenergy ClenergyGlobal ClenergyClub ClenergyAUS A Clenergy...

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