Clenergy PV-ezRack ComT Code-Compliant Planning And Installation Download Page 7 | Manualshive

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Unit 1, 10 Duerdin St, Clayton VIC 3168, Australia
Tel: +61 3 9239 8088 Fax: +61 3 9239 8024
E-mail: [email protected] www.clenergy.com.au

06

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Installation Guide_PV-ezRack ComT V2.0 (September 2020)

Tools and Components

Component list

ER-I-05/CM

Tin Interface with Click

Module

EZ-GL-ST

Grounding Lug

EZ-GC-ST

Grounding Clip

EZ-Z-STBW

Z module with Bolt and

Washer

CO-MT/855

Cover for MT-rail Cable

Tray

ER-I-25

Tin Interface with Curved

Base for Corrugated

Roof

EZ-CT-40/40/2560
MT-rail Cable Tray

ER-I-05A/EZC/ECO
Tin Interface A with

ezClick connection

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Summary of Contents for PV-ezRack ComT

Page 1: ...ComT Code Compliant Planning and Installation V2 0 Complying with AS NZS1170 2 2011 AMDT 2 2012...

Page 2: ...ation and the installation environment Using only PV ezRack parts and installer supplied parts as specified by PV ezRack project plan substitution of parts may void the warranty and invalidate the let...

Page 3: ...of Australia is designated Region A which indicates a Regional Wind Velocity of 45 m s with wind average recurrence of 500 years Some areas are designated Region B 57 m s Local authorities will advis...

Page 4: ...5 Terrain with a few trees or isolated obstructions This category is intermediate between TC2 and TC3 and represents the terrain in developing outer urban areas with scattered houses or larger acreage...

Page 5: ...rea of Roof Please verify rafter purlin properties of building which could affect the interface spacing For example tin interface spacing on the metal purlin in the certification letter is based on st...

Page 6: ...10 Rear Leg Assembly 10 with Z Module and Grounding Pins ER RC T DM Rail Clamp for T Rail with Diamond Module S MT 240 MT Rail Support Component list Tools and Components 3 Tools and Components 3 1 T...

Page 7: ...mT V2 0 September 2020 Tools and Components Component list ER I 05 CM Tin Interface with Click Module EZ GL ST Grounding Lug EZ GC ST Grounding Clip EZ Z STBW Z module with Bolt and Washer CO MT 855 C...

Page 8: ...Name Spec mm 1 PV ezRack ComT Front Leg Assembly 10 with Z Module and Grounding Pins L40 2 PV ezRack ComT Rear Leg Assembly 10 with Z Module and Grounding Pins L40 3 PV ezRack ECO Rail length 4200mm L...

Page 9: ...fastener before you cut it Avoid damaging the anodized or galvanized surfaces Note For safety reason please wear working gloves to protect hands from cut of some sharp edges of components Improper ope...

Page 10: ...ned using string as shown in Figure 1 5 1 2 Fix the Rail on the Tin Interface as shown in Figure 2 Recommended torques M8 Bolt 18 20N m 4 3 Installation Dimensions All drawings and dimensions in this...

Page 11: ...e pressure bolts This eliminates the need of using 2 earthing lugs In case of large purlin spacing MT Rail Support with T50 or T110 Rail will be an option Please follow the steps below In case of larg...

Page 12: ...n with Self tapping screws as shown in Figure 8 NOTE Please fasten the Self tapping screw until its rubber washer attach the T Rail tightly 5 3 Front and Rear Leg Installation In this step the Tin Int...

Page 13: ...he Rear Leg into the top channel of ECO Rail then fasten the Rear Leg after the position is adjusted properly as shown in Figure 11 and 12 Recommended torques M8 Bolt 16 20N m Figure 11 Figure 12 Figu...

Page 14: ...he Z module with bolt EZ Z STBW into the slot hole of Cable Tray for each fixing point as shown in Figure 15 5 4 3 Position the Cable Tray on the top of ECO Rail by installing z module into the top ch...

Page 15: ...ation Instruction 5 4 4 Insert the Ground Clip EZ GC ST between Cable Tray and ECO Rail for each fixing point as shown in Figure 17 Note when using cutter rail mill finish ECO rail grounding clip is n...

Page 16: ...PV Modules must overlap the marking lines on the Front and Rear Legs as shown in Figure 22 The pins of Front and Rear legs are used for creating earthing continuity from PV modules to both legs 5 5 2...

Page 17: ...e channel of Rail as shown in the figure 26 Apply one pre assembled Grounding Lug per Rail Slide the Grounding Lug into to the rail channel and fasten the bolt M8 25 with 16 20 N m Strip earthing cabl...

Page 18: ...ton VIC 3168 Australia Tel 61 3 9239 8088 Fax 61 3 9239 8024 E mail tech clenergy com au www clenergy com au 17 page of 17 Installation Guide_PV ezRack ComT V2 0 September 2020 Certification Letter an...

Page 19: ...f 500 years o Wind Region A B C D Solar panel length up to 2 2 m Solar panel width up to 1 2 m Attached are the tables showing the spacings according to Wind Region roof pitch and building height The...

Page 20: ...e or copying of this document in whole or in part without the written permission of MW Engineering Melbourne constitutes an infringement in copyright Limitation This report has been prepared for the e...

Page 21: ...s AS NZS 1170 2 2011 R2016 Wind Loadings AS NZS 1252 2 2016 Bolting AS NZS 1664 1 1997 Amdt 1 1999 Aluminium Wind Terrain Category 2 2 5 3 Designed AE Date JUL 20 Disclaimer From the date of publicati...

Page 22: ...5 H 10 10 H 15 15 H 20 20 H 30 5 5 H 10 10 H 15 15 H 20 20 H 30 WRA 1 97 1 97 1 82 1 71 1 62 1 87 1 76 1 66 1 60 1 53 1 78 1 62 1 54 1 50 1 45 WRB 1 62 1 62 1 52 1 45 1 38 1 55 1 49 1 41 1 37 1 31 1...

Page 23: ...5 5 H 10 10 H 15 15 H 20 20 H 30 5 5 H 10 10 H 15 15 H 20 20 H 30 WRA 1 21 1 21 1 15 1 11 1 05 1 17 1 13 1 08 1 04 1 01 1 13 1 05 1 02 1 00 0 97 WRB 1 02 1 02 0 96 0 93 0 89 0 98 0 95 0 91 0 88 0 86 0...

Page 24: ...5 5 H 10 10 H 15 15 H 20 20 H 30 5 5 H 10 10 H 15 15 H 20 20 H 30 WRA 1 07 1 07 1 02 0 98 0 93 1 04 1 00 0 96 0 93 0 90 1 00 0 93 0 90 0 88 0 86 WRB 0 90 0 90 0 86 0 82 0 71 0 87 0 84 0 76 0 70 0 63 0...

Page 25: ...15 H 20 20 H 30 5 5 H 10 10 H 15 15 H 20 20 H 30 WRA 2 31 2 31 2 13 2 01 1 89 2 19 2 07 1 94 1 87 1 79 2 08 1 89 1 81 1 76 1 70 WRB 1 81 1 81 1 69 1 61 1 53 1 73 1 65 1 57 1 52 1 47 1 66 1 53 1 47 1...

Page 26: ...5 15 H 20 20 H 30 5 5 H 10 10 H 15 15 H 20 20 H 30 WRA 1 35 1 35 1 28 1 23 1 18 1 31 1 26 1 20 1 17 1 13 1 26 1 18 1 14 1 11 1 08 WRB 1 14 1 14 1 08 1 04 1 00 1 10 1 06 1 01 0 99 0 95 1 07 1 00 0 96 0...

Page 27: ...5 15 H 20 20 H 30 5 5 H 10 10 H 15 15 H 20 20 H 30 WRA 1 27 1 27 1 21 1 16 1 11 1 23 1 18 1 13 1 10 1 06 1 19 1 11 1 07 1 05 1 02 WRB 1 07 1 07 1 02 0 98 0 91 1 03 0 99 0 94 0 90 0 86 1 00 0 91 0 87 0...

Page 28: ...5 15 H 20 20 H 30 5 5 H 10 10 H 15 15 H 20 20 H 30 WRA 3 64 3 64 3 36 3 17 2 98 3 44 3 26 3 07 2 95 2 82 3 28 2 98 2 85 2 78 2 68 WRB 2 84 2 84 2 67 2 55 2 42 2 72 2 61 2 48 2 40 2 31 2 62 2 42 2 32 2...

Page 29: ...5 15 H 20 20 H 30 5 5 H 10 10 H 15 15 H 20 20 H 30 WRA 2 19 2 19 2 08 2 00 1 91 2 12 2 04 1 95 1 90 1 83 2 04 1 91 1 84 1 80 1 76 WRB 1 84 1 84 1 75 1 65 1 55 1 78 1 70 1 60 1 53 1 46 1 71 1 55 1 47 1...

Page 30: ...5 15 H 20 20 H 30 5 5 H 10 10 H 15 15 H 20 20 H 30 WRA 1 81 1 81 1 71 1 61 1 51 1 75 1 66 1 56 1 50 1 42 1 67 1 51 1 43 1 39 1 34 WRB 1 43 1 43 1 33 1 21 1 07 1 36 1 28 1 13 1 04 0 94 1 29 1 07 0 96 0...

Page 31: ...ns G450 1 9mm Note 3 This Engineering Document was designed to cater for most common installation scenarios however it does not cater for all of them Contact Clenergy if you are unable to comply with...

Page 32: ...Rail Clamp ER RC T G Rail clamp for T rail with Z module Diamond Module ER DM MT8 Diamond module Front Leg FL COMT Z G 10 Front leg commercial tilt 10 degree Back Leg RL COMT Z G 10 Back leg commerci...

Page 33: ...A Rear Leg commercial tilt 10 degree black anodized MT rail section S MT XXXX BA MT rail support black anodized Rail Clamp ER RC T DM BA Rail clamp for T rail with diamond module black anodized Note 5...

Page 34: ...iate Divide table spacings by 1 5 Edge Divide table spacing by 2 Corner Divide table spacing by 3 Example To find out a fixing spacing on the intermediate zone for a 5 meter building on wind region A...

Page 35: ...se can be applied on all interface spacings as shown on the following table Number of rails per panel Panel length width mm Spacing 2 rails 1700 1100 8 3 rails 1700 1100 12 2 rails 2000 1100 0 3 rails...

Page 36: ...July 2020 Roof Pitch 10 Roof Pitch 10...

Page 37: ...July 2020 Flat Mono Slope Roof 10 Flat Mono Slope Roof 10...

Page 38: ...cho Yokohama 231 0023 Japan Tel 81 45 228 8226 Fax 81 45 228 8316 E mail sales clenergy co jp www clenergy jp Clenergy Philippines 145 Yakal St San Antonio village Makati City Philippines Tel 63 977...

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