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PREFACE 

 

 

 

 

 

  3. Clean, properly maintained NIOSH-APPROVED 

SUPPLIED-AIR RESPIRATOR. 

ALL components should 

ALWAYS be present. NEVER operate without inner lens in 
place. Thoroughly inspect ALL components DAILY for 
cleanliness and wear. ANY substitution of parts voids NIOSH 
approval i.e. cape, lenses, breathing hose, breathing air supply 
hose, air control valve, cool air or climate control devices. 
 

 

4. OSHA required BREATHING AIR FILTER

 for removal 

of moisture and particulate matter from breathing air supply. 
THIS DEVICE DOES NOT REMOVE OR DETECT CARBON 
MONOXIDE (CO). ALWAYS USE CO MONITOR ALARM. 
 

 

5. ASME CODED BLAST MACHINE 

sized to hold 1/2 

hour abrasive supply. ALWAYS ground machine to eliminate 
static electricity hazard. Examine pop up valve for alignment. 
Blast machine MUST be fitted with a screen to keep out foreign 
objects and a cover to prevent entry of moisture overnight. 
 

 

6. AIR LINE FILTER 

installed AS CLOSE AS POSSIBLE 

to machine inlet. Sized to match inlet piping or larger air supply 
line. Clean filter DAILY. Drain OFTEN. 
 

 

7. REMOTE CONTROLS 

MUST be in PERFECT 

operating condition. ONLY use APPROVED spare parts, 
including twin- line hose. DAILY: test system operation and 
check button bumper and spring action of lever and lever lock. 
DO NOT USE WELDING HOSE. 
 

 
 
 

 

8. BLAST HOSE

 with ID 3 to 4 times the nozzle orifice. 

Lines MUST be run AS STRAIGHT AS POSSIBLE from 
machine to work area with NO sharp bends. Check DAILY for 
internal wear and external damage. 

 

 

 

9. HOSE COUPLINGS, NOZZLE HOLDERS

 fitted 

SNUGLY to hose end and installed using PROPER coupling 
screws. Coupling lugs MUST be snapped FIRMLY into locking 
position. Gasket MUST form positive seal with safety pins 
inserted through pin holes. Check gaskets and replace if ANY 
sign of wear, softness or distortion. ALWAYS install safety 
cables at every connection to prevent disengagement. Check 
nozzle holder for worn threads. NEVER MIX DIFFERENT 
BRANDS OF COMPONENTS.  Check each of these 
components DAILY. 
 

 

10. 

Inspect

 NOZZLE and GASKET

 DAILY for wear. 

Replace nozzle when 1/16" larger than original size or if liner 
appears cracked. Check nozzle threads for wear. 
 

 

11. 

Use abrasive that is properly sized and free of harmful 

substances; such as, free silica, cyanide, arsenic or lead. 
Check material data sheet for presence of toxic or harmful 
substances. 
 

 

12. 

Test surface to be blasted for toxic substances. Take 

appropriate, and NIOSH required, protective measures for 
operator and bystanders which pertain to substances found on 
the surface to be blasted. 

 

 

 

 

3. NIOSH 
Approved 

Supplied-Air 

Respirator

11. Silica-free Abrasive 

5. ASME Coded 
Blast

Machine

8. Blast Hose 

10. Appropriately 
Sized Nozzle 

2. Breathing Air

 

Compressor

 

4. CPF Air-Filter 

6. Air Line

Filter

9. Hose Couplings and 
Safety Cables 

1 Air Compressor 

(or) 

2. Ambient Air Pump 

for low pressure 

respirator

 

7. Remote 

Controls 

IV

Summary of Contents for TLR 100 Series

Page 1: ...with these instructions until you have READ the orange cover of this MANUAL and YOU UNDERSTAND its contents These WARNINGS are included for the health and safety of the operator and those in the imme...

Page 2: ...th your employer about training programs and materials that are available Our company is proud to provide a variety of products to the abrasive blasting industry and we have confidence that the profes...

Page 3: ...ers are NOT compatible with Clemco equipment If controls are altered involuntary activation which may cause serious injury can occur Inspect the air control orifice DAILY for cleanliness NEVER use wel...

Page 4: ...ct to products used other than in accordance hereunder 2 On products seller manufactures seller warrants that all products are to be free from defects in workmanship and materials for a period of one...

Page 5: ...ice Lines MUST be run AS STRAIGHT AS POSSIBLE from machine to work area with NO sharp bends Check DAILY for internal wear and external damage 9 HOSE COUPLINGS NOZZLE HOLDERS fitted SNUGLY to hose end...

Page 6: ...uses safety alert signal words based on ANSI Z535 4 1998 to alert the user of a potentially hazardous situation that may be encountered while operating this equipment ANSI s definitions of the signal...

Page 7: ...Controls operate pneumatically on return air See Figure 1 If the control handle lever the main activator of the system is in the up no blast position one stream of air travels down the outbound side o...

Page 8: ...e screen end up and clean out down 2 2 4 Install the piston or diaphragm outlet valve as follows 2 2 4 1 Piston outlet valves must have the directional arrow pointing away from the abrasive trap Attac...

Page 9: ...hose can be attached to either fitting 2 4 4 Working from the control handle back band or tape the twinline hose to the blast hose every four to six feet and as close to the couplings as possible 2 4...

Page 10: ...pressure The pressure must be more than 50 pounds per square inch psi but must not exceed the blast machine pressure rating 3 1 7 Fill the machine with screened clean dry abrasive that is manufactured...

Page 11: ...ef 29 CFR 1910 244 b 3 4 Operation of abrasive cut off switch 3 4 1 By moving the ACS toggle to the OFF forward toward the nozzle position air supply to the metering valve is cut off closing the valve...

Page 12: ...or the following The lever must not seal the opening on the control unless the safety lever lock is pulled down The handle lever must return to the up position when released The safety lever lock must...

Page 13: ...ustration in Figure 6 or 7 and reassemble the valve in reverse order 5 1 3 Top Section 5 1 3 1 Remove the control hose and fittings from the cylinder cap to ensure they are not damaged by a wrench 5 1...

Page 14: ...akes assembly easier Do not push the piston fully into the bonnet the stem should be even with the opening 5 2 10 Place the spring over the guide bolt and place the plug assembly retainer down on the...

Page 15: ...overed in Owners Manual No 10574 6 1 4 Check for air escaping from the opening under the control handle If no air is escaping the orifice on the inlet valve Figure 6 item 4 or Figure 7 item 4 or the l...

Page 16: ...m outlet valve 03448 Remote Control Systems with ACS Description Stock No TLR 100 C 1 w piston outlet valve 21152 TLR 300 C 1 1 4 w piston outlet valve 21153 TLR 100D C 1 w diaphragm outlet valve 2115...

Page 17: ...rod assembly 02003 15 O Ring 2 1 4 OD 1 02007 16 Cylinder cap 01997 Service kit includes items marked quantity is shown in 01927 Figure 6 7 5 1 Inlet Valve Figure 7 Item Description Stock No 1 Inlet V...

Page 18: ...kit includes items marked quantity is shown in 01925 Figure 8 7 7 1 Piston Outlet Valve Figure 9 Item Description Stock No 1 Piston Outlet Valve complete 01967 1 Elbow 1 4 NPT adaptor 02513 2 Plug 1...

Page 19: ...scription Stock No 1 Diaphragm Outlet Valve complete 03371 1 Nipple 1 x close 01701 2 Diaphragm 06149 3 Lockwasher 1 4 03117 4 Cap screw 1 4 NC x 1 hh 03053 5 Cap diaphragm outlet 03393 6 Body diaphra...

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