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TLR-100/300 SERIES PNEUMATIC REMOTE CONTROLS 

Page 13 

 

 

 

 

© 2009 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 22428 

7.6 

Abrasive Trap, Figure 8

 

 

Item Description 

Stock 

No. 

 

 (-)  

Abrasive Trap, complete  ........................... 02011 

 1.*  Screen 

(3)  ................................................. 02012 

 2.*  O-Ring 

(2)  ................................................. 02013 

 3. 

Cap 

 

............................................................ 02014 

 4. 

Body  .......................................................... 02015 

 5. 

Lock 

bar  .................................................... 02016 

 6. 

Screw, 

3/8" 

NC x 1" thumb  ....................... 03289 

 7. 

Shoulder 

screw, 

3/8" x 3/8"  ....................... 03291 

  8.* 

Gasket, screen, 1/8" thick (1)  ................... 02434 

 9.*  Decal, 

clean screen (1)  ............................. 02129 

 (-) 

Service kit, includes items marked *, 

 

quantity is shown in ( )  .............................. 01925 

 
 
 

 

 Figure 

7.7 

1" Piston Outlet Valve Figure 9 

 

Item Description 

Stock 

No. 

 

 (-)  

1" Piston Outlet Valve, complete  .............. 01967 

 1. 

Elbow, 

1/4" 

NPT adaptor  .......................... 02513 

 2. 

Plug, 

1/4" NPT  ..........................................  01950 

 3. 

Bonnet  ...................................................... 01970 

  4. 

Piston and rod assembly  .......................... 01976 

  5. 

Plug and spindle guide  ............................. 01971 

 6.*  Valve 

plug (1)  ........................................... 01972 

 7.*  Washer, 

valve plug (2)  ............................. 01969 

  8.* 

Retainer, valve plug washer (1)  ................ 01986 

 9. 

Valve 

body  ................................................ 01968 

 10.* 

Spring, 7/16" x 1-5/8" long (1) ................... 01974 

 11.* 

Nylon washer (1)  ...................................... 01979 

 12.* 

Cap screw, 3/8-NC x 3/4" (1) .................... 03251 

 (-) 

Service kit, includes items marked *, 

 

quantity is shown in ( ) ...............................  01928 

 
 
 

 

 

Figure 9

 

6*

8*

12*

7*

11*

10*

3

1

2* 

8* 

2* 

1* 

9* 

Summary of Contents for TLR 100 Series

Page 1: ...with these instructions until you have READ the orange cover of this MANUAL and YOU UNDERSTAND its contents These WARNINGS are included for the health and safety of the operator and those in the imme...

Page 2: ...th your employer about training programs and materials that are available Our company is proud to provide a variety of products to the abrasive blasting industry and we have confidence that the profes...

Page 3: ...ers are NOT compatible with Clemco equipment If controls are altered involuntary activation which may cause serious injury can occur Inspect the air control orifice DAILY for cleanliness NEVER use wel...

Page 4: ...ct to products used other than in accordance hereunder 2 On products seller manufactures seller warrants that all products are to be free from defects in workmanship and materials for a period of one...

Page 5: ...ice Lines MUST be run AS STRAIGHT AS POSSIBLE from machine to work area with NO sharp bends Check DAILY for internal wear and external damage 9 HOSE COUPLINGS NOZZLE HOLDERS fitted SNUGLY to hose end...

Page 6: ...uses safety alert signal words based on ANSI Z535 4 1998 to alert the user of a potentially hazardous situation that may be encountered while operating this equipment ANSI s definitions of the signal...

Page 7: ...Controls operate pneumatically on return air See Figure 1 If the control handle lever the main activator of the system is in the up no blast position one stream of air travels down the outbound side o...

Page 8: ...e screen end up and clean out down 2 2 4 Install the piston or diaphragm outlet valve as follows 2 2 4 1 Piston outlet valves must have the directional arrow pointing away from the abrasive trap Attac...

Page 9: ...hose can be attached to either fitting 2 4 4 Working from the control handle back band or tape the twinline hose to the blast hose every four to six feet and as close to the couplings as possible 2 4...

Page 10: ...pressure The pressure must be more than 50 pounds per square inch psi but must not exceed the blast machine pressure rating 3 1 7 Fill the machine with screened clean dry abrasive that is manufactured...

Page 11: ...ef 29 CFR 1910 244 b 3 4 Operation of abrasive cut off switch 3 4 1 By moving the ACS toggle to the OFF forward toward the nozzle position air supply to the metering valve is cut off closing the valve...

Page 12: ...or the following The lever must not seal the opening on the control unless the safety lever lock is pulled down The handle lever must return to the up position when released The safety lever lock must...

Page 13: ...ustration in Figure 6 or 7 and reassemble the valve in reverse order 5 1 3 Top Section 5 1 3 1 Remove the control hose and fittings from the cylinder cap to ensure they are not damaged by a wrench 5 1...

Page 14: ...akes assembly easier Do not push the piston fully into the bonnet the stem should be even with the opening 5 2 10 Place the spring over the guide bolt and place the plug assembly retainer down on the...

Page 15: ...overed in Owners Manual No 10574 6 1 4 Check for air escaping from the opening under the control handle If no air is escaping the orifice on the inlet valve Figure 6 item 4 or Figure 7 item 4 or the l...

Page 16: ...m outlet valve 03448 Remote Control Systems with ACS Description Stock No TLR 100 C 1 w piston outlet valve 21152 TLR 300 C 1 1 4 w piston outlet valve 21153 TLR 100D C 1 w diaphragm outlet valve 2115...

Page 17: ...rod assembly 02003 15 O Ring 2 1 4 OD 1 02007 16 Cylinder cap 01997 Service kit includes items marked quantity is shown in 01927 Figure 6 7 5 1 Inlet Valve Figure 7 Item Description Stock No 1 Inlet V...

Page 18: ...kit includes items marked quantity is shown in 01925 Figure 8 7 7 1 Piston Outlet Valve Figure 9 Item Description Stock No 1 Piston Outlet Valve complete 01967 1 Elbow 1 4 NPT adaptor 02513 2 Plug 1...

Page 19: ...scription Stock No 1 Diaphragm Outlet Valve complete 03371 1 Nipple 1 x close 01701 2 Diaphragm 06149 3 Lockwasher 1 4 03117 4 Cap screw 1 4 NC x 1 hh 03053 5 Cap diaphragm outlet 03393 6 Body diaphra...

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