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TLR-100/300 SERIES PNEUMATIC REMOTE CONTROLS 

Page 5 

 

 

 

 

© 2009 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 22428 

operation to prevent dust from entering the compressor 
intake. 
 

3.1.3

 

Make sure that the safety petcock located on the 

Inlet Valve is open. The petcock is open when the 
petcock lever is in-line with the petcock, as shown if 
Figure 3. 
 
 
 

 

 Figure 

 

 

 

 

 

 WARNING 

To prevent severe injury from accidental 
activation of the blast machine, open the safety 
petcock when the blast machine is not in use. 
Opening the petcock prevents unintentional 
blasting. The control handle can not activate 
the machine when the petcock is open. 

 

3.1.4 

Make sure that the remote control handle lever 

is in the up (no blast) position, and that the handle lever 
and safety lock move freely. 

 

 

 

 WARNING 

A separate manual is supplied with the remote 
control handle. Do not operate the machine 
before first reading the remote control handle 
operating instructions. 

 
 

3.1.5 

Check to make sure that the handle lever will 

not seal the opening on control handle, unless the safety 
lever lock is pulled down. 

 

WARNING 

Malfunctioning control handles could cause 
unintentional actuation of a blast machine, or 
prevent a machine from deactivating upon 
release. Malfunctioning control handles must 
be taken out of service immediately and 
repaired or replaced. Serious injury or death 
can result from unintentional blasting.

 

 

3.1.6

  Start the compressor, and bring it up to 

operating temperature and pressure. The pressure must 
be more than 50 pounds per square inch (psi) but must 
not exceed the blast machine pressure rating. 
 

3.1.7

  Fill the machine with screened, clean, dry 

abrasive that is manufactured specifically for blasting. 
 

3.1.8

  Open the compressor air supply valve, to 

pressurize the air supply line. Listen for noise that 
indicates any open lines or leaks. 
 

3.1.9 

Do not allow anyone within 10 feet of the blast 

machine except machine tenders who are appropriately 
fitted with proper protective equipment. The blast 
operator could pressurize and depressurize the machine 
without warning. 

 

WARNING 

All persons except for the machine tender must 
stay clear of the blast machine. The blast 
operator could pressurize or depressurize the 
machine at any time. The noise generated by 
the sudden release of compressed air when the 
machine is pressurized or depressurized, may 
startle bystanders, and could vent abrasive 
under pressure. Either condition could result in 
injury. The machine tender must wear a suitable 
respirator, plus satisfactory eye, face, and 
hearing protection.

 

 

3.1.10

  When the blast operator is ready, either the 

operator or the machine tender stands away from the 
concave filling head of the blast machine, and the 
exhaust muffler and then close the safety petcock. 
Closing the petcock prepares the machine for remote 
operation, and activation by the control handle. Air 
should be heard escaping from the orifice under the 
control handle lever but nowhere else. The noise from 
air escaping at the control handle is an audible signal, 
warning that air is supplied to the blast machine, and will 
activate if the control handle is pressed.  

Open

 

Closed

 

Summary of Contents for TLR 100 Series

Page 1: ...with these instructions until you have READ the orange cover of this MANUAL and YOU UNDERSTAND its contents These WARNINGS are included for the health and safety of the operator and those in the imme...

Page 2: ...th your employer about training programs and materials that are available Our company is proud to provide a variety of products to the abrasive blasting industry and we have confidence that the profes...

Page 3: ...ers are NOT compatible with Clemco equipment If controls are altered involuntary activation which may cause serious injury can occur Inspect the air control orifice DAILY for cleanliness NEVER use wel...

Page 4: ...ct to products used other than in accordance hereunder 2 On products seller manufactures seller warrants that all products are to be free from defects in workmanship and materials for a period of one...

Page 5: ...ice Lines MUST be run AS STRAIGHT AS POSSIBLE from machine to work area with NO sharp bends Check DAILY for internal wear and external damage 9 HOSE COUPLINGS NOZZLE HOLDERS fitted SNUGLY to hose end...

Page 6: ...uses safety alert signal words based on ANSI Z535 4 1998 to alert the user of a potentially hazardous situation that may be encountered while operating this equipment ANSI s definitions of the signal...

Page 7: ...Controls operate pneumatically on return air See Figure 1 If the control handle lever the main activator of the system is in the up no blast position one stream of air travels down the outbound side o...

Page 8: ...e screen end up and clean out down 2 2 4 Install the piston or diaphragm outlet valve as follows 2 2 4 1 Piston outlet valves must have the directional arrow pointing away from the abrasive trap Attac...

Page 9: ...hose can be attached to either fitting 2 4 4 Working from the control handle back band or tape the twinline hose to the blast hose every four to six feet and as close to the couplings as possible 2 4...

Page 10: ...pressure The pressure must be more than 50 pounds per square inch psi but must not exceed the blast machine pressure rating 3 1 7 Fill the machine with screened clean dry abrasive that is manufactured...

Page 11: ...ef 29 CFR 1910 244 b 3 4 Operation of abrasive cut off switch 3 4 1 By moving the ACS toggle to the OFF forward toward the nozzle position air supply to the metering valve is cut off closing the valve...

Page 12: ...or the following The lever must not seal the opening on the control unless the safety lever lock is pulled down The handle lever must return to the up position when released The safety lever lock must...

Page 13: ...ustration in Figure 6 or 7 and reassemble the valve in reverse order 5 1 3 Top Section 5 1 3 1 Remove the control hose and fittings from the cylinder cap to ensure they are not damaged by a wrench 5 1...

Page 14: ...akes assembly easier Do not push the piston fully into the bonnet the stem should be even with the opening 5 2 10 Place the spring over the guide bolt and place the plug assembly retainer down on the...

Page 15: ...overed in Owners Manual No 10574 6 1 4 Check for air escaping from the opening under the control handle If no air is escaping the orifice on the inlet valve Figure 6 item 4 or Figure 7 item 4 or the l...

Page 16: ...m outlet valve 03448 Remote Control Systems with ACS Description Stock No TLR 100 C 1 w piston outlet valve 21152 TLR 300 C 1 1 4 w piston outlet valve 21153 TLR 100D C 1 w diaphragm outlet valve 2115...

Page 17: ...rod assembly 02003 15 O Ring 2 1 4 OD 1 02007 16 Cylinder cap 01997 Service kit includes items marked quantity is shown in 01927 Figure 6 7 5 1 Inlet Valve Figure 7 Item Description Stock No 1 Inlet V...

Page 18: ...kit includes items marked quantity is shown in 01925 Figure 8 7 7 1 Piston Outlet Valve Figure 9 Item Description Stock No 1 Piston Outlet Valve complete 01967 1 Elbow 1 4 NPT adaptor 02513 2 Plug 1...

Page 19: ...scription Stock No 1 Diaphragm Outlet Valve complete 03371 1 Nipple 1 x close 01701 2 Diaphragm 06149 3 Lockwasher 1 4 03117 4 Cap screw 1 4 NC x 1 hh 03053 5 Cap diaphragm outlet 03393 6 Body diaphra...

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