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TLR-50 PNEUMATIC REMOTE CONTROLS 

Page 4 

 

 

 

 

 

 

© 2013 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 03358 Rev. I 

3.0 OPERATION 
 

 

 

 

 WARNING 

Refer to the manuals listed in paragraph 1.1.2. 
Do not operate this equipment before reading 
the instruction manuals for all equipment. 

 
 
3.1 Routine 

Set-up 

 
3.1.1

 

The compressor should be located upwind from 

the blasting operation to prevent dust from entering the 
compressor intake. 

 
3.1.2 

Make sure the air coupling gaskets are in place 

and in good condition before connecting a 3/4" ID or 
larger air line from the compressor to the air supply hose 
coupling previously installed on the blast machine inlet.  
 

3.1.3

 

Make sure the coupling gaskets are in place and 

in good condition before connecting the blast hose to the 
quick coupling on the blast machine.  
 

3.1.4

  Use safety lock-pins or safety wire to lock 

matting couplings on air hose and blast hose together to 
prevent accidental separation during blasting. 

 

 

 

 WARNING 

Hose disconnection while under pressure could 
cause serious injury or death. Use safety lock-
pins and safety cables on all coupling 
connections to prevent hose couplings from 
accidental disconnection.

 

 

3.1.5

 

Connect the twinline control hose banded to the 

blast hose to the control hose on the blast machine. 

 
 
3.2 Start-Up

 

 

3.2.1

 

Make sure that all blast hose and compressed-

air supply hose connections are secured with safety 
lock-pins and safety cables. 
 

3.2.2

 

Make sure that the safety petcock located on the 

inlet valve is open. The petcock is open when the 
petcock lever is in-line with the petcock, as shown if 
Figure 2. 
 

 
 

 

 Figure 

 

 
 

 

WARNING 

To prevent severe injury from accidental 
activation of the blast machine, open the safety 
petcock when the blast machine is not in use. 
Opening the petcock prevents unintentional 
blasting. The control handle can not activate 
the machine when the petcock is open. 

 

 

3.2.3 

Check to make sure the remote control handle 

lever is in the up (no blast) position, and that the handle 
lever and safety lock move freely. 

 

 

WARNING 

A separate manual is supplied with the remote 
control handle. Do not operate the machine 
before first reading the remote control handle 
operating instructions. 

 
 

3.2.4 

Check to make sure that the handle lever will 

not seal the opening on control handle unless the safety 
lever lock is pulled down. 

 

 

WARNING 

Malfunctioning control handles could cause 
unintentional actuation of a blast machine, or 
prevent a machine from deactivating upon 
release. Malfunctioning control handles must 
be taken out of service immediately and 
repaired or replaced. Serious injury or death 
can result from unintentional blasting.

 

 

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Summary of Contents for SANDBLASTING 03358

Page 1: ...nstructions until you have READ the orange cover of this MANUAL and YOU UNDERSTAND its contents These WARNINGS are included for the health and safety of the operator and those in the immediate vicinit...

Page 2: ...st equipment is only one component of an abrasive blasting job Other products such as air compressors air filters and receivers abrasives scaffolding hydraulic work platforms or booms equipment for li...

Page 3: ...other non breathable gas Never modify or change respirator air line connections without first testing the content of the line for safe breathing air Failure to test the line may result in death to the...

Page 4: ...erval clean all filters screens and alarm systems If spring loaded abrasive valves are used always cage spring before disassembly WARRANTY The following is in lieu of all warranties express implied or...

Page 5: ...ns valves for tightness leaks and wear Always ground the machine to eliminate hazard of static shock Install a blast machine screen to keep out foreign objects Use a blast machine cover if left outdoo...

Page 6: ...ersonal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death CAUTION Caution used without the safety alert symbol indicates a potentially hazardous situati...

Page 7: ...nlet valve and close the outlet valve This action pressurizes the blast machine and begins the blasting process Releasing the handle exhausts the control air closing the inlet valve and opening the ou...

Page 8: ...or stock no 05537 on the remote control air supply line 2 4 1 Uncoil the blast hose and lay the 25 ft twinline hose alongside it 2 4 2 Band the control handle to the blast hose close to the nozzle hol...

Page 9: ...blast hose to the control hose on the blast machine 3 2 Start Up 3 2 1 Make sure that all blast hose and compressed air supply hose connections are secured with safety lock pins and safety cables 3 2...

Page 10: ...ere else The air escaping at the handle is an audible signal meaning air is supplied to the blast machine and will activate if the control handle is pressed 3 3 Blasting Attire WARNING Before blasting...

Page 11: ...the compressor 3 6 6 Cover the blast machine when not in use 4 0 PREVENTIVE MAINTENANCE NOTE These preventive maintenance instructions pertain to the remote controls only Also read the manuals for th...

Page 12: ...dowel or similar object inserted through the bottom opening to push the piston assembly out the top 5 1 6 Clean all parts and inspect for wear as follows The spring is approximately 1 long If it is r...

Page 13: ...n the safety petcock and press the control handle lever the same volume of air that came out the handle should come out of the petcock If it does not check the following Opening on the control handle...

Page 14: ...utlet valve diaphragm 1 2 NPT 02512 2 Inlet valve assembly 1 2 NPT 02164 3 RLX control handle 10565 4 Hose 25 Twinline coupled 02128 5 Union Twinline hose 01944 6 Hose 3 Twinline coupled 02240 7 Hose...

Page 15: ...Elbow 1 4 NPT adaptor 02513 6 Reducer 1 4 NPT x 1 8 NPT 02026 7 Cross 1 4 NPT brass 02193 8 Petcock 1 4 NPT 01993 9 Adaptor 1 8 NPT with 1 16 orifice 01945 Figure 5 07814 SERVICE KIT TLR 50 INLET VAL...

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