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TLR-50 PNEUMATIC REMOTE CONTROLS 

Page 2 

 

 

 

 

 

 

© 2013 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 03358 Rev. I 

 

 

 

Figure 1 

 
 

1.3.4

  TLR-50 Remote Controls are pressure-release 

style systems which control the pressurization and 
depressurization of the blast machine. Pressurization 
occurs when the control handle is pressed and 
depressurization occurs when the handle is released. 
 

1.4 Operating 

Principles 

 
1.4.1 

Clemco TLR Remote Controls operate 

pneumatically on return air (Refer to Figure 1). If the 
control handle lever (the main activator of the system) is in 
the up (no blast) position, one stream of air travels down 
the outbound side of the twinline and escapes through an 
opening located under the lever. The normally-closed inlet 
valve remains closed and the normally-open outlet valve 
remains open. When the control handle lever is pressed, 
a rubber button seals the opening, and air in the outbound 
line returns through the inbound line to open the inlet 
valve and close the outlet valve. This action pressurizes 
the blast machine and begins the blasting process. 
Releasing the handle exhausts the control air, closing the 
inlet valve, and opening the outlet valve to depressurize 
the blast machine and stop the blasting. 
 

 
 

2.0 INITIAL 

SET-UP

  

 

2.1 Factory-Installed 

Controls:

 If the remote 

control has been factory installed, skip to Paragraph 2.3. 
 
 

2.2 Field-Installed 

Controls:

 Refer to Figure 1. 

 

 

WARNING 

Failure to observe the following procedure 
could cause serious injury or death from the 
sudden release of compressed air. 

 

Empty the blast machine of abrasive. 

 

Depressurize the blast machine. 

 

Lockout and tagout the compressed air 
supply. 

 

Bleed the air supply line and remove the air 
line from the blast machine.

 

 
2.2.1 

Remove the existing inlet valve and replace it 

with the TLR-50 inlet valve. The directional arrow on the 
valve points toward the blast machine, indicating the 
direction of air flow. 
 

Diaphragm Outlet Valve

Inlet Valve 

3-Foot Twinline Hose 

RLX Control Handle 

Twinline Hose Unions (2) 

25-Foot Twinline Hose 

Orifice Fitting 

18-Inch Hose 

Safety Petcock 

Compressed Air Inlet 

Inbound Line 

Outbound Line 

Summary of Contents for SANDBLASTING 03358

Page 1: ...nstructions until you have READ the orange cover of this MANUAL and YOU UNDERSTAND its contents These WARNINGS are included for the health and safety of the operator and those in the immediate vicinit...

Page 2: ...st equipment is only one component of an abrasive blasting job Other products such as air compressors air filters and receivers abrasives scaffolding hydraulic work platforms or booms equipment for li...

Page 3: ...other non breathable gas Never modify or change respirator air line connections without first testing the content of the line for safe breathing air Failure to test the line may result in death to the...

Page 4: ...erval clean all filters screens and alarm systems If spring loaded abrasive valves are used always cage spring before disassembly WARRANTY The following is in lieu of all warranties express implied or...

Page 5: ...ns valves for tightness leaks and wear Always ground the machine to eliminate hazard of static shock Install a blast machine screen to keep out foreign objects Use a blast machine cover if left outdoo...

Page 6: ...ersonal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death CAUTION Caution used without the safety alert symbol indicates a potentially hazardous situati...

Page 7: ...nlet valve and close the outlet valve This action pressurizes the blast machine and begins the blasting process Releasing the handle exhausts the control air closing the inlet valve and opening the ou...

Page 8: ...or stock no 05537 on the remote control air supply line 2 4 1 Uncoil the blast hose and lay the 25 ft twinline hose alongside it 2 4 2 Band the control handle to the blast hose close to the nozzle hol...

Page 9: ...blast hose to the control hose on the blast machine 3 2 Start Up 3 2 1 Make sure that all blast hose and compressed air supply hose connections are secured with safety lock pins and safety cables 3 2...

Page 10: ...ere else The air escaping at the handle is an audible signal meaning air is supplied to the blast machine and will activate if the control handle is pressed 3 3 Blasting Attire WARNING Before blasting...

Page 11: ...the compressor 3 6 6 Cover the blast machine when not in use 4 0 PREVENTIVE MAINTENANCE NOTE These preventive maintenance instructions pertain to the remote controls only Also read the manuals for th...

Page 12: ...dowel or similar object inserted through the bottom opening to push the piston assembly out the top 5 1 6 Clean all parts and inspect for wear as follows The spring is approximately 1 long If it is r...

Page 13: ...n the safety petcock and press the control handle lever the same volume of air that came out the handle should come out of the petcock If it does not check the following Opening on the control handle...

Page 14: ...utlet valve diaphragm 1 2 NPT 02512 2 Inlet valve assembly 1 2 NPT 02164 3 RLX control handle 10565 4 Hose 25 Twinline coupled 02128 5 Union Twinline hose 01944 6 Hose 3 Twinline coupled 02240 7 Hose...

Page 15: ...Elbow 1 4 NPT adaptor 02513 6 Reducer 1 4 NPT x 1 8 NPT 02026 7 Cross 1 4 NPT brass 02193 8 Petcock 1 4 NPT 01993 9 Adaptor 1 8 NPT with 1 16 orifice 01945 Figure 5 07814 SERVICE KIT TLR 50 INLET VAL...

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