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PREFACE 

 

 

 

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III

 

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BLAST MACHINES AND REMOTE CONTROLS

 

 

 

 

OSHA regulation 1910.169 describes the necessity of pressure relief valves on compressed air equipment. Do not 
operate blast machines with air compressors that are not equipped with properly functioning pressure relief valves.

 

 
OSHA regulation 1910.244(b) requires the use of remote controls on blast machines.

 

Serious injury or death can result from many sources, among them:

 

 

Involuntary activation of the remote controls. Never modify or substitute remote control parts; parts are not 
compatible among different manufacturers. Welding hose is not suitable for remote control hose. Its ID and material 
composition make it unsafe for remote control use.

 

 

Exceeding the maximum working pressure. Clemco blast machines are built to ASME-code and carry a ‘U’ or ‘UM’ 
stamp, and National Board/serial number. Every machine is marked with its maximum working pressure. Never 
exceed the maximum working pressure limits of the blast machine.

 

 

Uncontrolled blast stream. High-velocity abrasive particles will inflict serious injury. Always point the blast nozzle 
in the direction of the blast surface only. Keep unprotected workers out of the blast area.

 

 

Welding on the blast machine. Never weld on the blast machine; welding voids the National Board approval and 
may affect the dimensional integrity of the vessel.

 

 

Moving the blast machine. Never manually move a blast machine containing abrasive, any machine containing 
abrasive must be moved with appropriate mechanical lifting equipment.

 

 

 

 

HOSES, COUPLINGS, AND NOZZLE HOLDERS

 

 

 

The inside diameter (ID) of air hoses, fittings, and connections 

should be at least four times larger than the nozzle orifice size. Blast 
hose ID should be three to four times the size of the nozzle orifice. 
Example:  a #6 nozzle (3/8” diameter orifice) calls for 1-1/2” ID blast 
hose and 1-1/2” ID or larger compressor hose. All hose runs should be 
kept as short as possible and run in as straight a line as possible to 
reduce pressure loss.

 

 

To install, squarely cut the end of the hose so that it fits snugly 

against the coupling or hose end shoulder. Always use the screws 
recommended by the manufacturer ensuring that they do not 
penetrate the inner wall. Make sure the couplings tightly fit the hose. 
Install cotter pins at every connection or use couplings with built-in 
lock-springs to prevent disengagement. Install safety cables at all 
connections to prevent whipping if hoses disengage or blow out.

 

 

MAINTENANCE AND REPAIR

 

 

 

Completely read and follow  all service instructions and recommended maintenance intervals. Always shut off compressor and 

depressurize blast machine before performing any maintenance. At every service interval, clean all filters, screens, and alarm systems. If 
spring-loaded abrasive valves are used, always cage spring before disassembly.

 

 

WARRANTY

 

 

 

The following is in lieu of all warranties, express, implied or statutory, and in no event shall seller or its agents, successors, nominees or 

assignees, or either, be liable for special or consequential damage arising out of a breach of warranty. This warranty does not apply to any damage or 
defect resulting from negligent or improper assembly or use of any item by the buyer or its agent or from alteration or attempted repair by any person 
other than an authorized agent of seller. All used, repaired, modified, or altered items are purchased “as is” and with all faults. In no event shall seller 
be liable for consequential or incidental damages. The sole and exclusive remedy of buyer for breach of warranty by seller shall be repair or 
replacement of defective parts or, at seller’s option, refund of purchase price, as set forth below 

:

 

1.   Seller makes no warranty with  respect to products used other than 
in accordance hereunder.

 

2.   On products seller manufactures, seller warrants that all products are to 
be free from defects in workmanship and materials for a

 

period of one year from date of shipment to buyer, but no warranty is 
made that the products are fit  for a particular purpose.

 

3.   On products which  seller buys and resells pursuant to this order, seller 
warrants that the products shall carry the then standard warranties of the 
manufacturers thereof, a copy of which  shall be made available to the 
customer upon request.

 

4.   The use of any sample or model in connection with  this order is for 
illustrative purposes only and is not to be construed as  a warranty that the 
product will  conform to the sample or model.

 

5.   Seller makes  no warranty that the products are delivered free of the 
rightful  claim  of any third  party by way of patent infringement or the like.

 

6.   This warranty is conditioned upon seller’s receipt within  ten (10) 
days after buyer’s discovery of a defect, of a written notice stating in 
what specific material respects the product failed to meet this 
warranty. If such notice is timely given, seller will,  at its option, either 
modify  the product or part to correct the defect, replace the product or 
part with  complying products or parts, or refund the amount paid for 
the defective product, any one of which  will constitute the sole liability 
of the seller and a full  settlement of all claims. No allowance will  be 
made for alterations or repairs made by other than those  authorized 
by seller without  prior written consent of seller. Buyer shall afford 
seller prompt and reasonable opportunity to inspect the products for 
which  any claim  is  made as  above stated.

 

Except as expressly set forth above, all  warranties,  express,  implied 
or statutory, including  implied  warranty of merchantability, are 
hereby disclaimed.

 

Summary of Contents for SANDBLASTING 03358

Page 1: ...nstructions until you have READ the orange cover of this MANUAL and YOU UNDERSTAND its contents These WARNINGS are included for the health and safety of the operator and those in the immediate vicinit...

Page 2: ...st equipment is only one component of an abrasive blasting job Other products such as air compressors air filters and receivers abrasives scaffolding hydraulic work platforms or booms equipment for li...

Page 3: ...other non breathable gas Never modify or change respirator air line connections without first testing the content of the line for safe breathing air Failure to test the line may result in death to the...

Page 4: ...erval clean all filters screens and alarm systems If spring loaded abrasive valves are used always cage spring before disassembly WARRANTY The following is in lieu of all warranties express implied or...

Page 5: ...ns valves for tightness leaks and wear Always ground the machine to eliminate hazard of static shock Install a blast machine screen to keep out foreign objects Use a blast machine cover if left outdoo...

Page 6: ...ersonal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death CAUTION Caution used without the safety alert symbol indicates a potentially hazardous situati...

Page 7: ...nlet valve and close the outlet valve This action pressurizes the blast machine and begins the blasting process Releasing the handle exhausts the control air closing the inlet valve and opening the ou...

Page 8: ...or stock no 05537 on the remote control air supply line 2 4 1 Uncoil the blast hose and lay the 25 ft twinline hose alongside it 2 4 2 Band the control handle to the blast hose close to the nozzle hol...

Page 9: ...blast hose to the control hose on the blast machine 3 2 Start Up 3 2 1 Make sure that all blast hose and compressed air supply hose connections are secured with safety lock pins and safety cables 3 2...

Page 10: ...ere else The air escaping at the handle is an audible signal meaning air is supplied to the blast machine and will activate if the control handle is pressed 3 3 Blasting Attire WARNING Before blasting...

Page 11: ...the compressor 3 6 6 Cover the blast machine when not in use 4 0 PREVENTIVE MAINTENANCE NOTE These preventive maintenance instructions pertain to the remote controls only Also read the manuals for th...

Page 12: ...dowel or similar object inserted through the bottom opening to push the piston assembly out the top 5 1 6 Clean all parts and inspect for wear as follows The spring is approximately 1 long If it is r...

Page 13: ...n the safety petcock and press the control handle lever the same volume of air that came out the handle should come out of the petcock If it does not check the following Opening on the control handle...

Page 14: ...utlet valve diaphragm 1 2 NPT 02512 2 Inlet valve assembly 1 2 NPT 02164 3 RLX control handle 10565 4 Hose 25 Twinline coupled 02128 5 Union Twinline hose 01944 6 Hose 3 Twinline coupled 02240 7 Hose...

Page 15: ...Elbow 1 4 NPT adaptor 02513 6 Reducer 1 4 NPT x 1 8 NPT 02026 7 Cross 1 4 NPT brass 02193 8 Petcock 1 4 NPT 01993 9 Adaptor 1 8 NPT with 1 16 orifice 01945 Figure 5 07814 SERVICE KIT TLR 50 INLET VAL...

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