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TLR-50 PNEUMATIC REMOTE CONTROLS 

Page 5 

 

 

 

 

 

 

© 2013 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 03358 Rev. I 

3.2.5

  Start the compressor, and bring it up to 

operating temperature and pressure. The pressure must 
be more than 50 psi, but must not exceed the blast 
machine’s rated pressure. 
 

3.2.6

  Fill the machine with screened, clean, dry 

abrasive that is manufactured specifically for abrasive 
blasting. 
 

3.2.7

  Open the compressor air supply valve to 

pressurize the air supply line. Listen for noise that 
indicates any open lines or leaks. 
 

3.2.8

 

Do not allow anyone around the blast machine 

except machine tenders, who are appropriately attired in 
approved personal protective equipment. 

 

 

 

 WARNING 

Everyone, except for the blast operator or blast 
machine tender, must stay clear of the blast 
machine. The machine tender or blast operator 
may pressurize or depressurize the machine at 
any time, which could cause abrasive to vent 
under pressure and cause dust and toxins to 
become airborne. Noise is produced by the 
sudden release of compressed air when the 
machine is pressurized or depressurized. These 
conditions could cause injury. Both the 
operator and machine tender must wear 
suitable personal protective equipment 
including an approved respirator, plus 
approved eye, face, and hearing protection. 

 
 
3.2.9

 

When the blast operator is ready to blast, either 

the operator or the machine tender, while standing back 
and facing away from the concave filling head of the 
blast machine and the exhaust muffler, closes the safety 
petcock, preparing the machine for remote activation by 
the control handle. Air should be heard escaping from 
the orifice under the control handle lever but nowhere 
else. The air escaping at the handle is an audible signal 
meaning air is supplied to the blast machine, and will 
activate if the control handle is pressed. 

 

3.3 Blasting 

Attire 

 

 

WARNING 

Before blasting, test the coating and substrate for 
toxic materials (such as lead or other heavy metals, 
or asbestos). These hazards require special 
measures to protect the operators and the 
environment. 

 

No dust is safe to breathe. Abrasive blasting 
produces harmful dust. Failure to wear approved 
respirators could result in serious lung disease or 
death. Blast operators must wear properly-fitted 
and maintained NIOSH-approved, type-CE supplied-
air respirators approved for abrasive blasting. 

 

During abrasive blasting, abrasive particles and 
dust in the area around the blast machine and blast 
nozzle become airborne. Everyone in the vicinity of 
abrasive blasting must wear properly-maintained, 
NIOSH-approved, respiratory protection and eye 
protection appropriate for the job site hazards. 

 

Noise generated by compressed air could cause 
hearing damage. Everyone in the blasting area must 
wear approved hearing protection. 

 

3.3.1

 Operators 

and

 anyone else that may be 

exposed to the hazards generated by the blasting 
process

 must wear appropriate protective gear, 

including abrasive-resistant clothing, leather gloves, eye 
and hearing protection, and a NIOSH-approved Type CE 
Supplied-Air Respirator. 

 

 

3.4 Blasting 

 

3.4.1

 

Don all protective blasting attire, per Section 3.3. 

 

3.4.2

  Hold the blast hose securely and point the 

nozzle only toward objects intended to be blasted. 
 

3.4.3 

Pull back the safety lever lock and depress the 

remote control handle. Within a few seconds the pop-up 
valve will automatically close, and the blast machine will 
pressurize to start blasting. 

 

 

CAUTION 

Be prepared for recoil from the blast hose. 
Blasting should begin within a few seconds 
after pressing the control handle lever. 

 

Summary of Contents for SANDBLASTING 03358

Page 1: ...nstructions until you have READ the orange cover of this MANUAL and YOU UNDERSTAND its contents These WARNINGS are included for the health and safety of the operator and those in the immediate vicinit...

Page 2: ...st equipment is only one component of an abrasive blasting job Other products such as air compressors air filters and receivers abrasives scaffolding hydraulic work platforms or booms equipment for li...

Page 3: ...other non breathable gas Never modify or change respirator air line connections without first testing the content of the line for safe breathing air Failure to test the line may result in death to the...

Page 4: ...erval clean all filters screens and alarm systems If spring loaded abrasive valves are used always cage spring before disassembly WARRANTY The following is in lieu of all warranties express implied or...

Page 5: ...ns valves for tightness leaks and wear Always ground the machine to eliminate hazard of static shock Install a blast machine screen to keep out foreign objects Use a blast machine cover if left outdoo...

Page 6: ...ersonal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death CAUTION Caution used without the safety alert symbol indicates a potentially hazardous situati...

Page 7: ...nlet valve and close the outlet valve This action pressurizes the blast machine and begins the blasting process Releasing the handle exhausts the control air closing the inlet valve and opening the ou...

Page 8: ...or stock no 05537 on the remote control air supply line 2 4 1 Uncoil the blast hose and lay the 25 ft twinline hose alongside it 2 4 2 Band the control handle to the blast hose close to the nozzle hol...

Page 9: ...blast hose to the control hose on the blast machine 3 2 Start Up 3 2 1 Make sure that all blast hose and compressed air supply hose connections are secured with safety lock pins and safety cables 3 2...

Page 10: ...ere else The air escaping at the handle is an audible signal meaning air is supplied to the blast machine and will activate if the control handle is pressed 3 3 Blasting Attire WARNING Before blasting...

Page 11: ...the compressor 3 6 6 Cover the blast machine when not in use 4 0 PREVENTIVE MAINTENANCE NOTE These preventive maintenance instructions pertain to the remote controls only Also read the manuals for th...

Page 12: ...dowel or similar object inserted through the bottom opening to push the piston assembly out the top 5 1 6 Clean all parts and inspect for wear as follows The spring is approximately 1 long If it is r...

Page 13: ...n the safety petcock and press the control handle lever the same volume of air that came out the handle should come out of the petcock If it does not check the following Opening on the control handle...

Page 14: ...utlet valve diaphragm 1 2 NPT 02512 2 Inlet valve assembly 1 2 NPT 02164 3 RLX control handle 10565 4 Hose 25 Twinline coupled 02128 5 Union Twinline hose 01944 6 Hose 3 Twinline coupled 02240 7 Hose...

Page 15: ...Elbow 1 4 NPT adaptor 02513 6 Reducer 1 4 NPT x 1 8 NPT 02026 7 Cross 1 4 NPT brass 02193 8 Petcock 1 4 NPT 01993 9 Adaptor 1 8 NPT with 1 16 orifice 01945 Figure 5 07814 SERVICE KIT TLR 50 INLET VAL...

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