CleaverBrooks Hawk 1000, Operation Manual

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CONTENTS
Section 1
General
Introduction .................................................................................. 1-2
System Description ........................................................................ 1-3
Hawk 1000 System Features .......................................................... 1-4
Safety Provisions and Diagnostics .................................................... 1-5
Inputs and Outputs ......................................................................... 1-6
Section 2
System Components
Overview ...................................................................................... 2-2
Controller ...................................................................................... 2-2
Human-Machine Interface (HMI) ..................................................... 2-3
Communications ............................................................................ 2-4
Sensor Inputs ................................................................................ 2-6
Section 3
Hardware Checkout
Control Panel Component Checks .................................................... 3-2
Modbus Actuator Checks ................................................................ 3-7
Section 4
System Configuration
Introduction .................................................................................4-2
Main Menu ..................................................................................4-2
Boiler Overview ............................................................................4-3
System Configuration ....................................................................4-4
Section 5
Commissioning
Commissioning the Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Setting Combustion - Parallel Positioning . . . . . . . . . . . . . . . . . . . . . 5-4
Setting Combustion - Single Point Positioning . . . . . . . . . . . . . . . . . . 5-8
Setting Combustion - Low/High/Low. . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Firing Rate Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Alarms and Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
O2 Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Drive Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Ethernet Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Two Boiler Lead Lag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Thermal Shock Routine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Section 6
Diagnostics and Troubleshooting
System Monitoring and Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
PLC Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Section 7
Parts
Hawk 1000 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1