Clear Vue Cyclones CV1800 Installation Manual Download Page 4

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3 CV1800 and CVMAX Installation Guide

© Clear Vue Cyclones 2018

Table of Contents

Disclaimers & Warnings

…………………………………………………………………………

Dimensional Drawing ......................................................................................... 4

Cyclone Components ......................................................................................... 5

Specifications ..................................................................................................... 6

Installation Tools ................................................................................................ 7

Box Contents ...................................................................................................... 8

Installing Clear Vue Wall Mounting Brackets* .................................................... 9

Building your own Wall Mounting Brackets ...................................................... 10

Constructing the Hanger Plate & Motor Assembly ........................................... 11

Attaching the Impeller ...................................................................................... 13

Hanging the Motor/Impeller Assembly ............................................................. 13

Assembling the 90° Filter Transition

(filtered systems only)

............................. 15

Attaching the 90° Filter Transition

(filtered systems only)

................................ 16

Attaching the Straight 8” Exhaust

(non-filtered systems only)

.......................... 17

Attaching the Blower Housing to the Cyclone Body ......................................... 18

Installing the Intake and Leveling the Cyclone ................................................. 19

Building your own Filter Clean Out Box

(filtered systems only)

........................ 20

Assembling the Flangeless Filter Stack

(filtered systems only)

....................... 21

Installing the Filter Stack Assembly

(filtered systems only)

.............................. 22

Modifying the Collection Drum Lid ................................................................... 23

Installing the Collection Drum and Final Adjustments ...................................... 24

Electrical – Single-Phase Motors ..................................................................... 25

Electrical – Three-Phase Motors ...................................................................... 27

Summary of Contents for CV1800

Page 1: ...Clear Vue Cyclones Clear Vue Cyclones 145 Nix Road Liberty SC 29657 888 299 0221 www clearvuecyclones com CV1800 and CVMAX Installation Guide...

Page 2: ...ual is based upon the assembly of the system under an 8 ceiling If your ceiling is lower than this recommended height please contact us at 888 299 0221 to discuss your alternate installation options L...

Page 3: ...This page is intentionally left blank...

Page 4: ...0 Filter Transition filtered systems only 15 Attaching the 90 Filter Transition filtered systems only 16 Attaching the Straight 8 Exhaust non filtered systems only 17 Attaching the Blower Housing to t...

Page 5: ...4 CV1800 and CVMAX Installation Guide Clear Vue Cyclones 2018 Dimensional Drawing...

Page 6: ...um Wall Mounting Brackets and Filter Clean Out Box sold separately Motor Impeller 90 Filter Transition Replaced with Straight 8 Exhaust on non filtered systems Filters Filter Clean Out Box Collection...

Page 7: ...eeson Motor Company HP Rating 5 HP non TEC 5 HP non TEC Speed 3 450 rpm 3 450 rpm Current Single Phase 20 8 FLA at 230V Three Phase 12 2 FLA at 230V 6 1 FLA at 460V Single Phase 20 8 FLA at 230V Three...

Page 8: ...al installation allows 27 of space for the Collection Drum Taller drums require system to be mounted higher o See the section on Modifying the Collection Drum Lid for additional items that may be need...

Page 9: ...flat washers o 4 3 8 lock washer o 8 5 16 x 1 rubber bushings o 4 6 18 x 3 8 pan head screws o 6 6 x 1 5 8 sheet rock screws o 7 6 x 1 sheet rock screws o 8 20 lock washers o 28 20 flat washers o 24 2...

Page 10: ...etween the base of the cyclone and collection drum to take up any excess height 3 Slide assembled legs onto crossbar a Position legs accordingly the legs can be spaced so that the hanger plate is situ...

Page 11: ...l leg b Repeat for second bracket 3 Attach the sides to the bracket a Glue the bracket sides to the L bracket Reinforce with 10 1 screws b If desired trim side brackets down to triangular shape c Repe...

Page 12: ...T nuts until they almost bottom out The T nuts are installed on the rabbet side which is facing down in the picture Make sure the T nuts are on the bottom side before inserting the threaded rod from t...

Page 13: ...on the motor plate align with those on the face of the motor 8 Install 1 3 8 x 1 bolt through each of the holes on the motor plate into the holes on the face of the motor using 1 3 8 lock washer and...

Page 14: ...lining up the taper lock bolts with the threaded holes on the impeller c Finger tighten the bolts to secure them in place Make sure the taper lock bolts are inserted through the larger non threaded h...

Page 15: ...cing downward b Rotate the assembly so that the wiring box on the motor will be accessible once mounted b Slide the assembly onto the Wall Mounting brackets the hanger plate can be situated either len...

Page 16: ...lip the assembled sides of the transition into the slot of the round end plate a The straight ends of the two MDF side plates should be seated into the groove of end plate 3 Secure the filter transiti...

Page 17: ...om the inside with the ends pointed towards the exterior of the assembly a Secure the transition in place using a 20 lock washer 20 flat washer and a 20 nut b Repeat for 3 remaining holes 5 Center the...

Page 18: ...the holes on the mounting sticks 4 Insert a 20 x 1 hex bolt into each hole from the inside with the ends pointed towards the exterior of the assembly a Secure the transition in place using a 20 lock w...

Page 19: ...dy up so that the impeller is seated within the blower housing and the motor plate is aligned with the opening on the top of the blower housing a If no help is available remove the cyclone from the dr...

Page 20: ...rformance in any way 5 Place a level across the top of the blower housing to ensure that the cyclone is level a To raise the system upward tighten the 20 nuts above the hanger plate moving them down t...

Page 21: ...the floor b Subtract the height of the filter stack 68 to determine the required height for the filter clean out box 2 Build the box out of plywood or MDF nails and wood glue a The recommended dimensi...

Page 22: ...between the two filters c Insert the 20 x 1 bolt with the 20 flat washer through the hole on the band clamp and tighten d Place a 20 wing nut on the hex bolt and tighten 4 Place the stacked filters o...

Page 23: ...ly will need to be supported from below 2 Secure the filter stack assembly to the 90 filter transition end plate a Drill 3 pilot holes in the MDF and attach the filter stack assembly using 3 1 6 sheet...

Page 24: ...snips jig saw or other appropriate tool 2 Using pliers and snips use the outer circle as a guide to bend a lip in order to create a collar to attach the flex hose 3 Use thick by 1 wide gasket or weath...

Page 25: ...nd the base of the cyclone This is by design in order to make sure the connection is air tight The flex hose can be made more pliable for installation by heating it with a hair dryer Make sure the not...

Page 26: ...T1 T5 wire together and cap off with a wire lug d Connect the ground wire bare wire to the green screw inside the motor connection box Leeson recommends the use of wire lugs in lieu of wire nuts to s...

Page 27: ...uide Clear Vue Cyclones 2018 2 If you did not purchase the prewired Electrical Box and wish to use a 110v switch to power your system we have included a relay with your shipment for this purpose Pleas...

Page 28: ...27 CV1800 and CVMAX Installation Guide Clear Vue Cyclones 2018 Electrical Three Phase Motors Leeson recommends the use of wire lugs in lieu of wire nuts to secure all connections...

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