Clarke Metalworker CDP350V Operating & Maintenance Instructions Download Page 7 | Manualshive

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Clarke Metalworker CDP350V Operating & Maintenance Instructions Download Page 7

7

LASER SAFETY

•

The laser light beam used in this system is Class II. These lasers do not
normally present an optical hazard, although staring at the beam may
cause flash blindness.

WARNING: DO NOT STARE DIRECTLY AT THE LASER BEAM! A HAZARD
MAY EXIST IF YOU DELIBERATELY STARE INTO THE BEAM, PLEASE OBSERVE
ALL SAFETY RULES AS FOLLOWS:

1. NEVER aim the beam at any person or object other than the workpiece.

2. NEVER project the laser beam into the eyes of others.

3. ALWAYS ensure the laser beam is aimed at a workpiece that does not

possess reflective surfaces as the laser beam could be reflected into the
eyes.

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Summary of Contents for Metalworker CDP350V

Page 1: ...GC0514 16mm VARIABLE SPEED DRILL PRESS Model No CDP350V Part No 6500267 OPERATING MAINTENANCE INSTRUCTIONS OPERATING MAINTENANCE INSTRUCTIONS ...

Page 2: ...uct is found to have been abused or tam pered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect your statutory rights ENVIRONMENTAL RECYCLING POLICY Through purchase of this product the customer is taking on the obligation to deal w...

Page 3: ...11 Operation 19 Maintenance 24 Troubleshooting 26 Technical Specification 28 Parts List and Diagrams 29 Accessories 33 Declaration of Conformity 34 For parts servicing please contact your nearest dealer or CLARKE International on one of the following numbers PARTS SERVICE TEL 020 8988 7400 PARTS SERVICE FAX 020 8558 3622 or e mail as follows PARTS Parts clarkeinternational com SERVICE Service clar...

Page 4: ... damage or any condition that could affect the operation of the machine Any damaged part should be properly repaired 2 NEVER remove the cover panel unless the machine is disconnected from the supply and never use the machine with cover panels removed 3 NEVER attempt any electrical or mechanical repair unless you are a qualified technician If you have a problem with the machine contact your local C...

Page 5: ...and limitations as well as the specific potential hazards peculiar to it 2 ALWAYS keep the guards in place and in working order 3 Remove any adjusting keys or wrenches before starting Form the habit of checking to ensure that keys wrenches and tools are removed from the machine 4 Don t force the machine It will do the job better and safer at the rate for which it was designed 5 Use the correct too...

Page 6: ...stop 8 ALWAYS remove and store the drill bits when you have finished with the machine 9 CAUTION This machine is designed for use with drill bits and morticing attachments only The use of other cutting tools or accessories could be hazardous 10 NEVER attempt to drill into a workpiece that does not have a flat surface unless a suitable support is used 11 ALWAYS stop the drill before removing workpie...

Page 7: ...DIRECTLY AT THE LASER BEAM A HAZARD MAY EXIST IF YOU DELIBERATELY STARE INTO THE BEAM PLEASE OBSERVE ALL SAFETY RULES AS FOLLOWS 1 NEVER aim the beam at any person or object other than the workpiece 2 NEVER project the laser beam into the eyes of others 3 ALWAYS ensure the laser beam is aimed at a workpiece that does not possess reflective surfaces as the laser beam could be reflected into the eye...

Page 8: ...nnect BROWN cord to plug terminal marked letter L or coloured RED Connect BLUE cord to plug terminal marked letter N or coloured BLACK If this appliance is fitted with a plug which is moulded onto the electric cable i e non rewirable please note 1 The plug must be thrown away if it is cut from the electric cable There is a danger of electric shock if it is subsequently inserted into a socket outle...

Page 9: ...ck Q Laser Line switch C Depth scale K Crank Handle R Extension wing rollers D Chuck L Column Support S Support lock handle E Table M Base T Speed control handle F Drill feed handles N table Lock Handle U Power cable G Cover screw O Table Lock Bolt V Digital Speed Readout H Drive cover ...

Page 10: ... or thinners for cleaning Apply a coat of paste wax to the table and column and then wipe all parts with a clean dry cloth The Drill Press is delivered with the following components A Head motor assembly H Wing nuts 2 B Column assy support column tube I Table locking handles 2 toothed rack collar supplied loose J Foot base fixing bolts 4 C Table with support bracket worm drive K Table crank handle...

Page 11: ...ch column support hole and tighten bolts using a wrench TABLE SUPPORT BRACKET FIG 2 1 Insert the table worm drive spindle 2 through the table support bracket from inside before sliding the crank handle 1 onto the spindle Secure in place with the set screw 3 2 Thread the table lock handles 4 into the front and rear of the table support bracket 3 Take the toothed rack 6 and hold it against the colum...

Page 12: ...lift it into position 1 Carefully lift the drill press head assembly 1 and position it with its mounting opening 3 over the top of the column 2 Swivel the assembly to ensure it is seated properly on the column 2 Align the direction of the drill press head with the direction of the base and the table 3 Tighten the set screw 4 using a hexagon key FEED HANDLES FIG 4 1 Screw the three feed handles 1 i...

Page 13: ...d hub 2 and manually tighten the handle MOUNT THE DRILL PRESS FIG 6 1 The drill press must be securely fastened through the mounting holes 1 to a stand or floor with heavy duty fasteners not supplied This will prevent the machine from tipping over sliding or walking during operation ...

Page 14: ...k 1 4 Seat the chuck and chuck arbor on the spindle by placing a block of wood 5 under the chuck 1 and tapping the wood with a hammer 6 or tap the chuck with a rubber mallet CAUTION TO AVOID DAMAGING THE CHUCK MAKE SURE THE JAWS ARE COMPLETELY RECESSED INTO THE CHUCK DO NOT USE A METAL HAMMER TO DRIVE THE CHUCK INTO THE SPINDLE TO REMOVE THE CHUCK FIG 8 1 Turn the feed handles 1 to lower the chuck...

Page 15: ... Tighten the support lock before drilling TO TILT THE TABLE FIG 10 1 Loosen the bevel lock bolt 1 2 Tilt the table to the desired angle using the bevel scale 2 as a basic guide Check the angle using a protractor or square for greater accuracy 3 Re tighten the bevel lock bolt 4 To return the table to its original horizontal position loosen the bevel lock bolt 1 5 Re align the table to the 0 setting...

Page 16: ...6 cm long drill bit 1 into the chuck 2 and tighten the jaws with the chuck key 2 Raise the table using the crank handle 3 and secure the table with the locking handle 4 approximately 1 2 5 cm below the drill bit 3 Place a combination square 5 on the table as shown Make sure the drill bit is parallel or aligned exactly to the straight edge of the square 4 If adjustment is needed loosen the bevel lo...

Page 17: ...to the ON position 3 Lower the drill bit to meet the workpiece 2 The two laser lines should cross where the drill meets the workpiece 4 If the laser needs to be adjusted a Using a 3 mm hex key turn the laser adjustment set screws 3 counter clockwise b Rotate the laser light housing 4 until the two laser lines intersect where the drill meets the workpiece DO NOT stare directly at the laser lines 5 ...

Page 18: ...4 5 Turn the housing so that the next notch 5 is engaged with the raised notch 4 To increase the spindle return tension turn the spring housing counter clockwise To decrease the tension turn the spring housing clockwise 6 Tighten the two housing nuts but not excessively If the nuts are tightened too much the movement of the spindle and feed handles will become sluggish ANGULAR PLAY OF THE SPINDLE ...

Page 19: ...OFF SWITCH FIG 19 The laser line switch 4 is located below the ON OFF switch POSITION THE TABLE AND WORKPIECE FIG 19 Always place a piece of backup material 1 such as wood plywood etc on the table underneath the workpiece 2 This will prevent splintering on the underside of the workpiece as the drill bit breaks through To keep the material from spinning out of control it must contact the left side ...

Page 20: ...ded to allow the drill bit to drill into the material Note FEEDING TOO SLOWLY might cause the drill bit to turn in the chuck FEEDING TOO RAPIDLY might stop the motor cause the belt to slip force the workpiece loose or break the drill bit Practice with scrap material to get the feel of the machine before attempting any drilling operation TO ADJUST DRILLING DEPTH FIG 20 The depth gauge controls the ...

Page 21: ... drill depth for this workpiece 4 Rotate the lower depth knob 2 until it is aligned with the desired depth mark 4 for example 1 on the gauge scale 5 Rotate the upper depth lock knob 1 until it meets the lower depth knob 2 The chuck will be stopped at the distance selected on the depth scale WORKPIECE METHOD FIG 21 22 1 Mark the desired depth 5 of the drill hole on the side of the workpiece 2 With ...

Page 22: ...commended speeds for the workpiece material WARNING DO NOT ATTEMPT TO CHANGE THE DRIVE SPEED WHEN THE DRILL PRESS IS TURNED OFF DRILLING METAL Use metal piercing twist drill bits It is always necessary to lubricate the tip of the drill with oil to prevent overheating the drill bit All metal workpieces should be clamped down securely Any tilting twisting or shifting causes a rough drill hole and in...

Page 23: ...ill bit to cut FEEDING TOO RAPIDLY could stall the motor cause the belt to slip damage the workpiece or break the drill bit FEEDING TOO SLOWLY could cause the drill bit to heat up and burn the workpiece Material Units Speed Range RPM 2000 2475 1400 2000 1000 1400 750 1000 450 750 Wood in 3 8 5 8 7 8 1 1 4 1 5 8 mm 9 5 16 22mm 31 75 41 Zinc Diecast in 1 4 3 8 1 2 5 8 3 4 mm 6 4 9 5 12 5 16 19 Alumi...

Page 24: ...fficult to use Components should be dry with machined surfaces lightly oiled 3 Check all cables periodically for security and that they are in good condition and not cracked IMPORTANT Disconnect from mains power before cleaning MONTHLY when in constant use 1 Check tightness of mounting bolts and head and column securing set screws 2 Check belt for wear and replace if frayed or otherwise damaged 3 ...

Page 25: ... pulley when the drive handle is moved 1 Remove the fixing screw and open the housing cover 1 2 Remove the belt 2 from the housing if it is broken If it is not broken but is too stretched to operate correctly work the belt off the drive motor pulley 3 Then remove the belt from the front pulley 4 3 Replace the belt by putting a new belt over the front pulley 4 and carefully sliding the belt over th...

Page 26: ...26 TROUBLESHOOTING ...

Page 27: ...ur hand 1 Workpiece needs to be properly supported or clamped Support the workpiece using extension wing or clamps See Position the Table and Workpiece in OPERATION Motor will not run 1 Defective broken switch 2 Damaged power cable 3 Open circuit loose connections or burned out motor 4 Blown fuse or circuit breaker 5 Low voltage Defer to your Clarke dealer for repair Replace fuse or re set circuit...

Page 28: ...FICATION Please note that the details and specifications contained herein are correct at the time of going to print However CLARKE International reserve the right to change specifications at any time without prior notice ...

Page 29: ...29 PARTS DIAGRAM ...

Page 30: ...30 PARTS DIAGRAM ...

Page 31: ... mm 33 Screw M6 x 16mm 7 Worm DD13201008 34 Ball Bearing 6204 BRG6204 8 Gear Pin DD13201007 35 Lock Collar W134B08005 1A 9 Helical Gear DD13201006 36 Nut M6 10 Column Clamp DD16101013B 37 Thumb Nut DDW13408005 2 11 Table Support DD13401004B 38 Quill Tube DD13303002 12 Angle Scale DD1346002A 39 Lock depth Bolt DDW13408005 5 13 Pan hd screw M4 x 8 mm 40 Quill Gasket DD13303006 14 Table Arm DD1340100...

Page 32: ...32 PARTS LIST ...

Page 33: ...W13202031A 114 Sring Seat DDW13205005 4 124 Ball Bearing DD61907 115 Spring WL1000F02013A 125 Circlip 55 dia 116 Spring Cover DDW13205005 5 126 Spindle Pulley Disc DDW13305009 1 117 V belt DDW13405007 127 Adjustment Wrench DD13401015 ACCESSORIES The following range of accessories is available from your Clarke dealer Mortising Attachment CMA1B 6500023 Mortise Chisels 6mm 6500025 9mm 6500026 13mm 65...

Page 34: ...34 DECLARATION OF CONFORMITY ...

Page 35: ..._______________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ ________________________________________________________________________...

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