background image

The safety precautions given previously must be strictly adhered to. The following
precautions are additional to, and focus specifically on Plasma Cutters.

ALWAYS 

have a fire extinguisher handy when operating the cutter.

ALWAYS 

wear protective clothing - overalls, gloves and sturdy footwear, To

avoid the risk of burns,

ALWAYS 

ensure that the cutting cable, air compressor hose and electrical

input lead are  kept well away from the possible ‘spatter’ of hot metal created
when cutting.

ALWAYS 

operate the cutter in a well ventilated area or an area equipped

with a fume extractor. Check the possibility that the material to be cut will
give off toxic gas or fumes.  If there is any doubt, a respirator should worn.

NEVER 

operate near water or any other liquid.

NEVER 

operate near anything flammable.  Whilst plasma cutters do not  produce

an  open flame, they do produce very hot metal during the cutting process, hot
enough to set alight flammable materials, should contact be made.

NEVER 

observe the electric plasma arc with the naked eye.  Always wear

eye protection such as welding goggles used for oxy-acetylene welding.

Should the cutting cable be burned, replace it  

NEVER 

 attempt to repair it

yourself.

NEVER 

operate the machine with the covers removed.

NEVER 

dismantle the tip from the torch unless the machine has been

disconnected from the electrical supply.

NEVER 

push the torch nozzle down with your hands unless the machine has

been disconnected from the electrical supply.

NEVER  

cut fuel or lubricant containers, even if they are empty.

NEVER 

 cut containers or casings which contain flammable material.

NEVER 

cut in environments which are polluted by flammable gas or

combustible vapours, such as petrol etc.

NEVER 

point the torch jet at people or animals.

Should you feel sick or develop sore eyes whilst using the plasma cutter, 

STOP

WORK IMMEDIATELY

 and move to fresh air. Do not resume cutting until you

have provided good ventilation for the cutting area.

When halogenated solvents or degreasing agents are present, the material
to be cut should be cleaned properly to prevent the formation of toxic gases.
Some chlorinated solvents may decompose in the presence of the radiation
given out by the arc and may generate phosphene gas.

ADDITIONAL SAFETY PRECAUTIONS FOR PLASMA CUTTERS

7







Summary of Contents for King 35

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS 1 97 PLASMA CUTTERS Model Nos King 35 King 50 King 70...

Page 2: ...A 230V T30A 230V T35A 230 T25A 400 Cutting Depth Steel Class C 4MM 10MM 15MM No Current Settings 1 2 2 Working Air Pressure 5 to 5 5 BAR 5 to 5 5 BAR 5 to 5 5 BAR Rated Air Delivery 100 L MIN 105 L MI...

Page 3: ...efully in doing so you will ensure the safety of yourself and that of others around you and you can look forward to the Plasma Cutter giving you long and satisfactory service GUARANTEE This CLARKE pro...

Page 4: ...rea Before installing welding equipment the user shall make an assessment of potential electromagnetic problems in the surrounding area Avoid using your inverter in the vicinity of a other supply cabl...

Page 5: ...evel 2 4 Equipotential bonding Bonding of all metallic components in the welding installation and adjacent to it should be considered However metallic components bonded to the work piece will increase...

Page 6: ...A hard hat should be worn when others work overhead Flammable hair preparations should not be used by persons intending to weld or cut B Toxic fume prevention Severe discomfort illness or death can re...

Page 7: ...suitable fire extinguishing equipment during and for some time after welding or cutting if a appreciable combustibles including building construction are within 10m b appreciable combustibles are furt...

Page 8: ...ye protection such as welding goggles used for oxy acetylene welding Should the cutting cable be burned replace it NEVER attempt to repair it yourself NEVER operate the machine with the covers removed...

Page 9: ...high frequency spark The main arc will ignite as soon as the gas between the tip and the nozzle is ionised The power generator is essentially made up of a transformer a rectifying unit and an electron...

Page 10: ...mponents which make up the unit such as the solenoid valve the power contactor etc MAIN CONTACTOR MAIN TRANSFORMER MAIN BRIDGE PLASMA TORCH CONTROL PCB AIR SOLENOID VALVE AIR INPUT AIR SUPPLY A compre...

Page 11: ...10 KING 50 70 FRONT PANEL KING 35 FRONT PANEL Fig 3 Fig 2 GENERAL LAYOUT Warning Lamps Warning Lamps...

Page 12: ...ce with that given in the specification chart on page 2 A standard 13 Amp plug MUST NOT be used with this machine WARNING THIS APPLIANCE MUST BE EARTHED IMPORTANT The wires in the mains lead are colou...

Page 13: ...ntly andwithassistance tiptheunitoversothatitrestsonthehandle andedge ofthefrontpanel andinserttheaxleintoits housing Attachthewheels andsecure in position with circlips provided iii Pushthetwocastors...

Page 14: ...n assembled with the correct components and thatthe holeinthetipofthetorchcomplieswiththevaluesgiveninthetablebelow accordingtothecuttingcurrent Simplyunscrewthenozzle andreplacewithoneof the required...

Page 15: ...he torch pull towards you rather than pushing away from you 11 To stop cutting remove the torch from the workpiece To extinguish the pilot arc release the trigger on the torch Note When the trigger is...

Page 16: ...he condensate has drained B THE TORCH ASSEMBLY WARNING NEVER ATTEMPT TO CARRY OUT ANY MAINTENANCE ON THE TORCH UNLESS THE MAINS SUPPLY IS DISCONNECTED No special tools are required to replace torch pa...

Page 17: ...GGED CUT AND LACK OF POWER Check the hole in the nozzle If it is burned too big or egg Shaped replace it Check the air supply Make sure that the moisture is drained out of the filter regulator 4 NOT C...

Reviews: