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ELECTROMAGNETIC INTERFERENCE (EMC)

Whilst this unit complies with EMC regulations, the user is responsible for installing
and using the welding equipment according to the manufacturers instructions. If
electromagnetic disturbances are detected then it shall be the responsibility of
the user of the welding equipment to resolve the situation. In some cases this
remedial action may be as simple as earthing the welding circuit, see ‘Note’. In
other cases it could involve constructing an electromagnetic screen enclosing
the power source and the work complete with associated input filters. In all cases
electromagnetic disturbances must be reduced to the point where they are no
longer troublesome.

Note - The welding circuit may or may not be earthed for safety reasons. Changing
the earthing arrangements should only be authorised by a person who is
competent to assess whether the changes will increase the risk of injury, e.g. by
allowing parallel welding current return paths which may damage the earth circuits
of other equipment.

 1. Assessment of area

Before installing welding equipment the user shall make an assessment of potential
electromagnetic problems in the surrounding area. Avoid using your inverter in
the vicinity of:

a)

other supply cables, control cables, signalling and telephone cables;
above, below and adjacent to the welding equipment;

b)

radio and television transmitters and receivers;

c)

computer and other control equipment;

d)

safety critical equipment, e.g. guarding of industrial equipment;

e)

pacemakers and hearing aids etc;

f)

equipment used for calibration or measurement;

g)

other equipment in the environment. The user shall ensure that other
equipment being used in the environment is compatible. This may
require additional protection measures;

It may be possible to avoid the above by changing the time of day that welding
or other activities are to be carried out.

The size of the surrounding area to be considered will depend on the structure of
the building and other activities that are taking place. The surrounding area may
extend beyond the boundaries of the premises.

 2.

Methods of reducing emissions

2.1  Mains supply

Welding equipment should be connected to the mains supply according to the
manufacturers recommendations. If interference occurs, it may be necessary to

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Summary of Contents for King 35

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS 1 97 PLASMA CUTTERS Model Nos King 35 King 50 King 70...

Page 2: ...A 230V T30A 230V T35A 230 T25A 400 Cutting Depth Steel Class C 4MM 10MM 15MM No Current Settings 1 2 2 Working Air Pressure 5 to 5 5 BAR 5 to 5 5 BAR 5 to 5 5 BAR Rated Air Delivery 100 L MIN 105 L MI...

Page 3: ...efully in doing so you will ensure the safety of yourself and that of others around you and you can look forward to the Plasma Cutter giving you long and satisfactory service GUARANTEE This CLARKE pro...

Page 4: ...rea Before installing welding equipment the user shall make an assessment of potential electromagnetic problems in the surrounding area Avoid using your inverter in the vicinity of a other supply cabl...

Page 5: ...evel 2 4 Equipotential bonding Bonding of all metallic components in the welding installation and adjacent to it should be considered However metallic components bonded to the work piece will increase...

Page 6: ...A hard hat should be worn when others work overhead Flammable hair preparations should not be used by persons intending to weld or cut B Toxic fume prevention Severe discomfort illness or death can re...

Page 7: ...suitable fire extinguishing equipment during and for some time after welding or cutting if a appreciable combustibles including building construction are within 10m b appreciable combustibles are furt...

Page 8: ...ye protection such as welding goggles used for oxy acetylene welding Should the cutting cable be burned replace it NEVER attempt to repair it yourself NEVER operate the machine with the covers removed...

Page 9: ...high frequency spark The main arc will ignite as soon as the gas between the tip and the nozzle is ionised The power generator is essentially made up of a transformer a rectifying unit and an electron...

Page 10: ...mponents which make up the unit such as the solenoid valve the power contactor etc MAIN CONTACTOR MAIN TRANSFORMER MAIN BRIDGE PLASMA TORCH CONTROL PCB AIR SOLENOID VALVE AIR INPUT AIR SUPPLY A compre...

Page 11: ...10 KING 50 70 FRONT PANEL KING 35 FRONT PANEL Fig 3 Fig 2 GENERAL LAYOUT Warning Lamps Warning Lamps...

Page 12: ...ce with that given in the specification chart on page 2 A standard 13 Amp plug MUST NOT be used with this machine WARNING THIS APPLIANCE MUST BE EARTHED IMPORTANT The wires in the mains lead are colou...

Page 13: ...ntly andwithassistance tiptheunitoversothatitrestsonthehandle andedge ofthefrontpanel andinserttheaxleintoits housing Attachthewheels andsecure in position with circlips provided iii Pushthetwocastors...

Page 14: ...n assembled with the correct components and thatthe holeinthetipofthetorchcomplieswiththevaluesgiveninthetablebelow accordingtothecuttingcurrent Simplyunscrewthenozzle andreplacewithoneof the required...

Page 15: ...he torch pull towards you rather than pushing away from you 11 To stop cutting remove the torch from the workpiece To extinguish the pilot arc release the trigger on the torch Note When the trigger is...

Page 16: ...he condensate has drained B THE TORCH ASSEMBLY WARNING NEVER ATTEMPT TO CARRY OUT ANY MAINTENANCE ON THE TORCH UNLESS THE MAINS SUPPLY IS DISCONNECTED No special tools are required to replace torch pa...

Page 17: ...GGED CUT AND LACK OF POWER Check the hole in the nozzle If it is burned too big or egg Shaped replace it Check the air supply Make sure that the moisture is drained out of the filter regulator 4 NOT C...

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