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SAFETY PRECAUTIONS

WARNING:

 As with all machinery, there are certain hazards involved with their operation

and use. Exercising respect and caution will considerably lessen the risk of

personal injury. However, if normal safety precautions are overlooked, or

ignored, personal injury to the operator may result.

FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY

GENERAL PRECAUTIONS

A) Burn prevention

Wear protective clothing - gauntlet gloves designed for use in welding, hat, and
protective shoes. Button shirt collar and pocket flaps, and wear cuffless trousers to
avoid entry of sparks and slag. Wear helmet with safety goggles or glasses with side
shields underneath, appropriate filter lenses or plates (protected by clear cover
glass). This is a MUST for welding or cutting, (and chipping) to protect the eyes from
radiant energy and flying metal. Replace cover glass when broken, pitted, or
spattered. Avoid oily greasy clothing. A spark may ignite them. Hot metal such as
electrode stubs and workpieces should never be handled without gloves. First aid
facilities and a qualified first aid person should be available for each shift unless
medical facilities are close by for immediate treatment of flash burns of the eyes
and skin burns. Ear plugs should be worn when working overhead or in a confined
space. A hard hat should be worn when others work overhead. Flammable hair
preparations should not be used by persons intending to weld or cut.

B) Toxic fume prevention

Severe discomfort, illness or death can result from fumes, vapours, heat, or oxygen
enrichment or depletion that welding (or cutting) may produce. Prevent them
with adequate ventilation. NEVER ventilate with oxygen. Lead-, cadmium-, zinc-,
mercury- and beryllium-, bearing materials, when welded (or cut) may produce
harmful concentrations of toxic fumes. Adequate local exhaust ventilation must
be used, or each person in the area as well as the operator must wear an air-
supplied respirator. For beryllium, both must be used. Metals coated with or
containing materials that emit toxic fumes should not be heated unless coating is
removed from the work surface, the area is well ventilated, or the operator wears
an air-supplied respirator. Work in a confined space only while it is being ventilated
and, if necessary, while wearing an air-supplied respirator. Vapours from chlorinated
solvents can be decomposed by the heat of the arc (or flame) to form PHOSGENE,
a highly toxic gas, and other lung and eye irritating products. The ultraviolet
(radiant) energy of the arc can also decompose trichloroethylene and
perchloroethylene vapours to form phosgene. DO NOT WELD or cut where solvent
vapours can be drawn into the welding or cutting atmosphere or where the radiant
energy can penetrate to atmospheres containing even minute amounts of
trichloroethylene or perchloroethylene.

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Summary of Contents for King 35

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS 1 97 PLASMA CUTTERS Model Nos King 35 King 50 King 70...

Page 2: ...A 230V T30A 230V T35A 230 T25A 400 Cutting Depth Steel Class C 4MM 10MM 15MM No Current Settings 1 2 2 Working Air Pressure 5 to 5 5 BAR 5 to 5 5 BAR 5 to 5 5 BAR Rated Air Delivery 100 L MIN 105 L MI...

Page 3: ...efully in doing so you will ensure the safety of yourself and that of others around you and you can look forward to the Plasma Cutter giving you long and satisfactory service GUARANTEE This CLARKE pro...

Page 4: ...rea Before installing welding equipment the user shall make an assessment of potential electromagnetic problems in the surrounding area Avoid using your inverter in the vicinity of a other supply cabl...

Page 5: ...evel 2 4 Equipotential bonding Bonding of all metallic components in the welding installation and adjacent to it should be considered However metallic components bonded to the work piece will increase...

Page 6: ...A hard hat should be worn when others work overhead Flammable hair preparations should not be used by persons intending to weld or cut B Toxic fume prevention Severe discomfort illness or death can re...

Page 7: ...suitable fire extinguishing equipment during and for some time after welding or cutting if a appreciable combustibles including building construction are within 10m b appreciable combustibles are furt...

Page 8: ...ye protection such as welding goggles used for oxy acetylene welding Should the cutting cable be burned replace it NEVER attempt to repair it yourself NEVER operate the machine with the covers removed...

Page 9: ...high frequency spark The main arc will ignite as soon as the gas between the tip and the nozzle is ionised The power generator is essentially made up of a transformer a rectifying unit and an electron...

Page 10: ...mponents which make up the unit such as the solenoid valve the power contactor etc MAIN CONTACTOR MAIN TRANSFORMER MAIN BRIDGE PLASMA TORCH CONTROL PCB AIR SOLENOID VALVE AIR INPUT AIR SUPPLY A compre...

Page 11: ...10 KING 50 70 FRONT PANEL KING 35 FRONT PANEL Fig 3 Fig 2 GENERAL LAYOUT Warning Lamps Warning Lamps...

Page 12: ...ce with that given in the specification chart on page 2 A standard 13 Amp plug MUST NOT be used with this machine WARNING THIS APPLIANCE MUST BE EARTHED IMPORTANT The wires in the mains lead are colou...

Page 13: ...ntly andwithassistance tiptheunitoversothatitrestsonthehandle andedge ofthefrontpanel andinserttheaxleintoits housing Attachthewheels andsecure in position with circlips provided iii Pushthetwocastors...

Page 14: ...n assembled with the correct components and thatthe holeinthetipofthetorchcomplieswiththevaluesgiveninthetablebelow accordingtothecuttingcurrent Simplyunscrewthenozzle andreplacewithoneof the required...

Page 15: ...he torch pull towards you rather than pushing away from you 11 To stop cutting remove the torch from the workpiece To extinguish the pilot arc release the trigger on the torch Note When the trigger is...

Page 16: ...he condensate has drained B THE TORCH ASSEMBLY WARNING NEVER ATTEMPT TO CARRY OUT ANY MAINTENANCE ON THE TORCH UNLESS THE MAINS SUPPLY IS DISCONNECTED No special tools are required to replace torch pa...

Page 17: ...GGED CUT AND LACK OF POWER Check the hole in the nozzle If it is burned too big or egg Shaped replace it Check the air supply Make sure that the moisture is drained out of the filter regulator 4 NOT C...

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