background image

14

CAUTION:

During cutting, the speed of torch movement should correspond to the

 thickness of the workpiece.

Moving too quickly causes a return of incandescent scale towards the torch, which

shortens the life span of the parts most subject to wear and tear.

The build up of scale on the nozzle should be removed as soon as possible.

9.

To start cutting, bring the torch with the pilot arc near to the workpiece and the
cutting arc between the torch and the workpiece will immediately light. If piercing
or cutting is to be carried out from the centre of the piece, start cutting with the
torch inclined and then straighten it slowly so that molten metal does not spray onto
the nozzle of the torch. If this operation is to be carried out on thicknesses greater
than 3-4mm, first drill a hole from which the cutting can start.

10. During cutting, rest the nozzle perpendicularly on the surface to be cut without

exerting any force. The wire spacer, mounted on the end of the torch, (except
King 35), should be used in all cutting operations, to maintain the correct gap
between the torch and the workpiece. To move the torch, pull towards you
rather than pushing away from you.

11. To stop cutting remove the torch from the workpiece. To extinguish the pilot

arc release the trigger on the torch.

Note:
When the trigger is released and the arc is extinguished compressed air will
continue to flow for a period of time, in order to cool the torch.  DO NOT switch off
the machine until the air has stopped flowing or damage may occur to the torch.

IMPORTANT  WARNING:

WHEN YOU LIFT THE TORCH AWAY FROM THE WORKPIECE THE CUTTING ARC

WILL BE LOST BUT THE PILOT ARC WILL REMAIN IGNITED IN THE NOZZLE UNTIL

THE TORCH TRIGGER IS RELEASED.

NEVER TOUCH THE NOZZLE WHILST THE PILOT ARC IS IGNITED AS THIS MAY

RESULT IN SERIOUS INJURY.

DUTY CYCLE

The duty cycle of a plasma cutting unit is determined by the percentage of use in
a repetitive cycle of 10 minutes with a given cutting current “I

2

”.

The duty cycle is indicated by the letter “X” on the table of technical specifications
which is screen-printed on the rear panel of the unit.

For example: X=30%

I

2

=50A

X=100%

I

2

=30A

In the first case the operator can cut for 3 minutes (30%), with a 50A current; in the
second case the operator can cut for 10 minutes (100%) with a 30A current.

Do not overwork the machine, operating above the established duty cycle may
cause serious damage.

Summary of Contents for King 35

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS 1 97 PLASMA CUTTERS Model Nos King 35 King 50 King 70...

Page 2: ...A 230V T30A 230V T35A 230 T25A 400 Cutting Depth Steel Class C 4MM 10MM 15MM No Current Settings 1 2 2 Working Air Pressure 5 to 5 5 BAR 5 to 5 5 BAR 5 to 5 5 BAR Rated Air Delivery 100 L MIN 105 L MI...

Page 3: ...efully in doing so you will ensure the safety of yourself and that of others around you and you can look forward to the Plasma Cutter giving you long and satisfactory service GUARANTEE This CLARKE pro...

Page 4: ...rea Before installing welding equipment the user shall make an assessment of potential electromagnetic problems in the surrounding area Avoid using your inverter in the vicinity of a other supply cabl...

Page 5: ...evel 2 4 Equipotential bonding Bonding of all metallic components in the welding installation and adjacent to it should be considered However metallic components bonded to the work piece will increase...

Page 6: ...A hard hat should be worn when others work overhead Flammable hair preparations should not be used by persons intending to weld or cut B Toxic fume prevention Severe discomfort illness or death can re...

Page 7: ...suitable fire extinguishing equipment during and for some time after welding or cutting if a appreciable combustibles including building construction are within 10m b appreciable combustibles are furt...

Page 8: ...ye protection such as welding goggles used for oxy acetylene welding Should the cutting cable be burned replace it NEVER attempt to repair it yourself NEVER operate the machine with the covers removed...

Page 9: ...high frequency spark The main arc will ignite as soon as the gas between the tip and the nozzle is ionised The power generator is essentially made up of a transformer a rectifying unit and an electron...

Page 10: ...mponents which make up the unit such as the solenoid valve the power contactor etc MAIN CONTACTOR MAIN TRANSFORMER MAIN BRIDGE PLASMA TORCH CONTROL PCB AIR SOLENOID VALVE AIR INPUT AIR SUPPLY A compre...

Page 11: ...10 KING 50 70 FRONT PANEL KING 35 FRONT PANEL Fig 3 Fig 2 GENERAL LAYOUT Warning Lamps Warning Lamps...

Page 12: ...ce with that given in the specification chart on page 2 A standard 13 Amp plug MUST NOT be used with this machine WARNING THIS APPLIANCE MUST BE EARTHED IMPORTANT The wires in the mains lead are colou...

Page 13: ...ntly andwithassistance tiptheunitoversothatitrestsonthehandle andedge ofthefrontpanel andinserttheaxleintoits housing Attachthewheels andsecure in position with circlips provided iii Pushthetwocastors...

Page 14: ...n assembled with the correct components and thatthe holeinthetipofthetorchcomplieswiththevaluesgiveninthetablebelow accordingtothecuttingcurrent Simplyunscrewthenozzle andreplacewithoneof the required...

Page 15: ...he torch pull towards you rather than pushing away from you 11 To stop cutting remove the torch from the workpiece To extinguish the pilot arc release the trigger on the torch Note When the trigger is...

Page 16: ...he condensate has drained B THE TORCH ASSEMBLY WARNING NEVER ATTEMPT TO CARRY OUT ANY MAINTENANCE ON THE TORCH UNLESS THE MAINS SUPPLY IS DISCONNECTED No special tools are required to replace torch pa...

Page 17: ...GGED CUT AND LACK OF POWER Check the hole in the nozzle If it is burned too big or egg Shaped replace it Check the air supply Make sure that the moisture is drained out of the filter regulator 4 NOT C...

Reviews: