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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

3. Ensure the microswitch is actually pressed and held for the duration of the 

weld.

4.  Ensure the thermal overload has 

not been activated.

NOTE: 

The thermal overload is a 

protection device which 
operates when the electrical 
circuits have overheated. This 
prevents the machine from 
operating until it has cooled 
down to satisfactory levels. 
The device will operate if the 
DUTY cycle has been 
exceeded or if the ambient temperature becomes too high. 
NEVER EXCEED THE DUTY CYCLE - See Specifications.

NOTE: 

On model 13T, if the thermal overload has intervened, the two 

lamps shown in Fig 7 will flash alternately.

MAINTENANCE

Frequency of maintenance operations depends on the operating conditions: 
how intensively the welder is used, how clean or dirty the welding site is 
(aggressive atmospheres, etc).

Before use, always inspect the welder, checking for security and cleanliness of 
arms and electrodes to ensure they are in perfect condition. Ensure also that 
the power cable is in perfect condition at all times.

As a general rule the power supply should be inspected internally at least 
twice a year.

1. Access the inside of the machine by removing the screws securing the side 

cover and carefully hinge the cover down.

2. Clean the transformer using a blast of dry compressed air with a 

maximum 

pressure of 10 bar. 

NEVER direct the compressed air jet on to the circuit 

boards

. These should be cleaned with a soft brush and vacuumed or 

blown with air at very low pressure. 

ALWAYS use a face mask for these 

operations.

WARNING: ELECTRICITY CAN KILL. NEVER TOUCH LIVE ELECTRICAL 
COMPONENTS. DISCONNECT THE POWER SUPPLY BEFORE ALL 
INSPECTIONS AND MAINTENANCE OPERATIONS. BEWARE HOT 
SURFACES......ALWAYS LET THE MACHINE COOL DOWN BEFORE 
ACCESSING INTERNAL COMPONENTS.

Summary of Contents for CSW13T

Page 1: ...OPERATING MAINTENANCE GC0418 rev 4 INSTRUCTIONS SPOT WELDERS MODEL NO CSW6T CSW13T PART NO 6030005 6030010...

Page 2: ...invalid if the product is found to have been abused or tampered with in any way or not used for its intended purpose Faulty goods should be returned to their place of purchase no product can be return...

Page 3: ...cables for signs of damage 10 Remove the plug from the mains socket when not in use 11 Ensure the earth connector is secured to bare metal adjacent to the weld and when not in use insulated for safety...

Page 4: ...arrying any fuels with you e g cigarette lighters or matches PERSONAL PROTECTION 1 The body should be protected by suitable clothing 2 The use of neck protection may be necessary against reflected rad...

Page 5: ...lace cover glass when broken pitted or spattered NOTE All protective wear inc masks head shields MUST comply with Personal Protective Equipment Directive 89 686 EEC ADDITIONAL SAFETY PRECAUTIONS FOR S...

Page 6: ...ard If the colours of the wires in the power cable of this product do not correspond with the markings on the terminals of your plug proceed as follows The wire which is coloured Blue must be connecte...

Page 7: ...et according to the thickness of metal to be welded 2 Changing selection for welding thickness 3 Changing resistance welding machine operating mode normal or pulse Selecting PULSE mode improves weldin...

Page 8: ...national com PARTS IDENTIFICATION No Description No Description 1 Pressure Adjusting Screw 7 Data Label 2 Handle 8 Micro switch 3 Control Panel 13T 9 Weld Time Adjuster 6T 4 Electrode Arm 10 Operating...

Page 9: ...r or not the longer electrode is located in the upper or lower arm depends upon the work in hand It may be necessary for example to reach over a lip in a workpiece necessitating the longer electrode t...

Page 10: ...between the electrodes then tighten the electrode clamp The correct gap is now set 6 Remove the M6 screw and release the lever 7 Adjust the pressure to be exerted by the electrodes by turning the adju...

Page 11: ...e mains supply Bring the lower electrode up to the work so that it is positioned directly beneath the point to be welded Depress the operating lever fully so that the microswitch is activated and hold...

Page 12: ...used how clean or dirty the welding site is aggressive atmospheres etc Before use always inspect the welder checking for security and cleanliness of arms and electrodes to ensure they are in perfect...

Page 13: ...tional com 3 Check all wiring for insulation damage or loose or oxidised connections Repair replace where necessary Check all screws and connections are tight and there are no signs of oxidation or ov...

Page 14: ...14 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com SCHEMATIC WIRING DIAGRAMS...

Page 15: ...e page 17 2 Potentiometer Knob TT112299 11 Electrode see page 17 3 Timer PCB TT114236 12 Electrode see page 17 4 Microswitch TT122393 13 Cable Kit bush ringnut TT990046 5 Mains Cable TT132104 14 Upper...

Page 16: ...PTION PART NO 1 Screw TT113908 10 Cable Kit bush ringnut TT990046 2 Control PCB TT114070 11 Pivot TT482887 3 Power PCB TT114085 12 Operating Lever TT322512 4 Microswitch TT122393 13 Adjuster Screw TT2...

Page 17: ...accessories are available from your Clarke dealer Description Throat Part No Electrodes L 120mm 6030105 Electrodes L 250mm 6030107 Electrodes L 500mm 6030109 External Profile Electrodes 6030111 Intern...

Page 18: ...ternational reserve the right to change specifications at any time without prior notice MODEL CSW6T CSW13T Part No 60300005 60300010 Weight 10 5 kg 11 kg Dimensions L x W x H mm 440 x 110 x 185 Power...

Page 19: ...19 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY...

Page 20: ......

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