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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

ELECTRICAL CONNECTIONS

Before switching the product on, make sure that the voltage of your electricity supply is 
the same as that indicated on the rating plate. This product is designed to operate on 
230VAC 50Hz. Connecting it to any other power source may cause damage.

This product may be fitted with a non-rewireable plug. If it is necessary to change the 
fuse in the plug, the fuse cover must be refitted. If the fuse cover becomes lost or 
damaged, the plug must not be used until a suitable replacement is obtained.

If the plug has to be changed because it is not suitable for your socket, or due to 
damage, it should be cut off and a replacement fitted, following the wiring instructions 
shown below. The old plug must be disposed of safely, as insertion into a mains socket 
could cause an electrical hazard

.

If the colours of the wires in the power cable of this product do not correspond with the 
markings on the terminals of your plug, proceed as follows.

The wire which is coloured 

Blue

 must be connected to the terminal which is 

marked 

N

 or coloured 

Black

.

The wire which is coloured 

Brown

 must be connected to the terminal which 

is marked 

L

 or coloured 

Red

.

The wire which is coloured 

Yellow and Green

 must be connected to the 

terminal which is marked 

or  

or 

coloured 

Green.

.

We strongly recommend that this machine is connected to the mains supply via a Residual 
Current Device (RCD)

If in any doubt, consult a qualified electrician. DO NOT attempt any repairs yourself.

WARNING! READ THESE ELECTRICAL SAFETY INSTRUCTIONS 
THOROUGHLY BEFORE CONNECTING THE PRODUCT TO THE 
MAINS SUPPLY.

WARNING! THE WIRES IN THE POWER CABLE OF THIS PRODUCT 
ARE COLOURED IN ACCORDANCE WITH THE FOLLOWING CODE:
Blue = Neutral      Brown = Live     Yellow and Green = Earth

Plug must be BS1363/A approved.

Always fit a 13 Amp fuse.

Ensure that the outer sheath of the cable is firmly held by the clamp

Neutral

(Blue)

Live

(Brown)

Earth

(Green and Yellow)

Summary of Contents for CSW13T

Page 1: ...OPERATING MAINTENANCE GC0418 rev 4 INSTRUCTIONS SPOT WELDERS MODEL NO CSW6T CSW13T PART NO 6030005 6030010...

Page 2: ...invalid if the product is found to have been abused or tampered with in any way or not used for its intended purpose Faulty goods should be returned to their place of purchase no product can be return...

Page 3: ...cables for signs of damage 10 Remove the plug from the mains socket when not in use 11 Ensure the earth connector is secured to bare metal adjacent to the weld and when not in use insulated for safety...

Page 4: ...arrying any fuels with you e g cigarette lighters or matches PERSONAL PROTECTION 1 The body should be protected by suitable clothing 2 The use of neck protection may be necessary against reflected rad...

Page 5: ...lace cover glass when broken pitted or spattered NOTE All protective wear inc masks head shields MUST comply with Personal Protective Equipment Directive 89 686 EEC ADDITIONAL SAFETY PRECAUTIONS FOR S...

Page 6: ...ard If the colours of the wires in the power cable of this product do not correspond with the markings on the terminals of your plug proceed as follows The wire which is coloured Blue must be connecte...

Page 7: ...et according to the thickness of metal to be welded 2 Changing selection for welding thickness 3 Changing resistance welding machine operating mode normal or pulse Selecting PULSE mode improves weldin...

Page 8: ...national com PARTS IDENTIFICATION No Description No Description 1 Pressure Adjusting Screw 7 Data Label 2 Handle 8 Micro switch 3 Control Panel 13T 9 Weld Time Adjuster 6T 4 Electrode Arm 10 Operating...

Page 9: ...r or not the longer electrode is located in the upper or lower arm depends upon the work in hand It may be necessary for example to reach over a lip in a workpiece necessitating the longer electrode t...

Page 10: ...between the electrodes then tighten the electrode clamp The correct gap is now set 6 Remove the M6 screw and release the lever 7 Adjust the pressure to be exerted by the electrodes by turning the adju...

Page 11: ...e mains supply Bring the lower electrode up to the work so that it is positioned directly beneath the point to be welded Depress the operating lever fully so that the microswitch is activated and hold...

Page 12: ...used how clean or dirty the welding site is aggressive atmospheres etc Before use always inspect the welder checking for security and cleanliness of arms and electrodes to ensure they are in perfect...

Page 13: ...tional com 3 Check all wiring for insulation damage or loose or oxidised connections Repair replace where necessary Check all screws and connections are tight and there are no signs of oxidation or ov...

Page 14: ...14 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com SCHEMATIC WIRING DIAGRAMS...

Page 15: ...e page 17 2 Potentiometer Knob TT112299 11 Electrode see page 17 3 Timer PCB TT114236 12 Electrode see page 17 4 Microswitch TT122393 13 Cable Kit bush ringnut TT990046 5 Mains Cable TT132104 14 Upper...

Page 16: ...PTION PART NO 1 Screw TT113908 10 Cable Kit bush ringnut TT990046 2 Control PCB TT114070 11 Pivot TT482887 3 Power PCB TT114085 12 Operating Lever TT322512 4 Microswitch TT122393 13 Adjuster Screw TT2...

Page 17: ...accessories are available from your Clarke dealer Description Throat Part No Electrodes L 120mm 6030105 Electrodes L 250mm 6030107 Electrodes L 500mm 6030109 External Profile Electrodes 6030111 Intern...

Page 18: ...ternational reserve the right to change specifications at any time without prior notice MODEL CSW6T CSW13T Part No 60300005 60300010 Weight 10 5 kg 11 kg Dimensions L x W x H mm 440 x 110 x 185 Power...

Page 19: ...19 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY...

Page 20: ......

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