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4

UNPACKING AND ASSEMBLY

1. Remove the retaining clip by 

pressing the handle yoke down-
wards and pulling the clip away.

2. Loosen the bolt in the yoke until 

the lower handle can be inserted 
fully into the handle socket.

•  The lower handle has a groove 

which should engage with the 
bolt once it is re-tightened.

•  The socket in the handle will 

engage with the jack control 
valve at the base of the yoke.

3. Add the upper handle by sliding it 

into the lower handle until the 
spring-loaded latch pops into the 
hole.

Summary of Contents for 7621804

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC1020 2 5 TONNE TROLLEY JACK MODEL NO CTJ2500QLP PART NO 7621804...

Page 2: ...e 2500kg Height of saddle from floor minimum 80 mm Height of saddle from floor maximum 510 mm Pump oil capacity 0 24L Number of strokes min max height 7 Distance per stroke 75 mm GUARANTEE This produc...

Page 3: ...pported by suitable means e g axle stands NEVER rely on the jack to support the vehicle by itself 7 NEVER push a load off the jack 8 Ensure that all personnel are well clear of a load being raised or...

Page 4: ...til the lower handle can be inserted fully into the handle socket The lower handle has a groove which should engage with the bolt once it is re tightened The socket in the handle will engage with the...

Page 5: ...e before lifting the vehicle NOTE The jack may move slightly during operation It is important therefore that the floor is clean and completely free from debris 6 Position axle stands directly beneath...

Page 6: ...iller plug The oil should be almost level with the bottom of the oil filler hole It can be topped up using Clarke Hydraulic Oil p no 3050830 for 1 litre 3 Purge any air from the system and replace the...

Page 7: ...closed Turn the release knob fully clockwise Air in the system Purge the system as on page 6 Pump feels Spongy Low oil level See Checking the Oil Level on p 6 Air in the system Purge the system as on...

Page 8: ...8 COMPONENT PARTS GENERAL ASSEMBLY...

Page 9: ...necting arm 16 Bolt M8 x 20 37 Frame 17 Washer 38 Circlip 14 18 Bolt 39 Lifting arm 19 Shaft 40 Saddle 20 Handle socket yoke 41 Screw 21 Cover board 42 Rubber pad 9 COMPONENT PARTS GENERAL ASSEMBLY EN...

Page 10: ...ball 7dia G16 37 Washer 12 Steel ball seat 38 Snap ring A 13 Safety valve spring 39 Copper washer 14 Screw 40 Hydraulic valve body 15 O ring 41 O ring 16 Screw 42 Pump core O ring 17 Cap 43 Pump core...

Page 11: ...11 COMPONENT PARTS HYDRAULIC PARTS...

Page 12: ......

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