background image

5

OPERATION

This jack incorporates a twin piston pump with a ‘quick lift’ facility. This provides 
the user with a rapid raising operation for the unloaded jack. When the jack 
encounters a load (the vehicle to be raised), its distance raised per stroke 
reduces to provide a gradual and controllable lifting operation.

Before use, inspect the jack for oil leaks or any other sign of damage. Should 
any be apparent, have the jack repaired by a qualified technician.

1. Ensure the vehicle to be raised is stable and on firm level ground with the 

wheels chocked. 

2. Position the jack so that the saddle is directly beneath the lifting point.

•  Consult the vehicle handbook to determine suitable lifting points.

3. Twist the handle clockwise to close the control valve.

4. Pump the handle to raise the saddle until it reaches the jacking point.

5. Take care that no obstruction prevents a clean lift. Keep all personnel at a 

safe distance before lifting the vehicle.

NOTE:

The jack may move slightly during operation. It is important 
therefore, that the floor is clean and completely free from debris.

6. Position axle stands directly beneath suitable supporting points on the 

vehicle and very gently twist the handle anticlockwise.

• This will open the control valve to lower the load onto the stands.

7. To stop it lowering at any point, turn the handle clockwise again. Always 

avoid a rapid descent by turning the handle slowly.

8. Carefully lower the vehicle onto the axle stand, checking constantly, 

preferably with an assistant, that the vehicles jacking point rests snugly and 
cleanly on the axle stand, and that the stand is stable before the weight is 
taken.

NOTE:

Ensure this operation is carried out under complete control. DO 
NOT allow the load to drop suddenly as this could damage 
internal parts.

9. Completely remove the jack from the vehicle.

WARNING: NEVER WORK ON THE VEHICLE WHEN SUPPORTED ONLY BY A 
JACK WHICH IS A HIGHLY DANGEROUS PRACTICE. THE VEHICLE MUST BE 
SUPPORTED ON AXLE STANDS OR SUITABLE SUPPORTS, BENEATH THE 
CORRECT JACKING/SUPPORT POINTS.

Summary of Contents for 7621804

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC1020 2 5 TONNE TROLLEY JACK MODEL NO CTJ2500QLP PART NO 7621804...

Page 2: ...e 2500kg Height of saddle from floor minimum 80 mm Height of saddle from floor maximum 510 mm Pump oil capacity 0 24L Number of strokes min max height 7 Distance per stroke 75 mm GUARANTEE This produc...

Page 3: ...pported by suitable means e g axle stands NEVER rely on the jack to support the vehicle by itself 7 NEVER push a load off the jack 8 Ensure that all personnel are well clear of a load being raised or...

Page 4: ...til the lower handle can be inserted fully into the handle socket The lower handle has a groove which should engage with the bolt once it is re tightened The socket in the handle will engage with the...

Page 5: ...e before lifting the vehicle NOTE The jack may move slightly during operation It is important therefore that the floor is clean and completely free from debris 6 Position axle stands directly beneath...

Page 6: ...iller plug The oil should be almost level with the bottom of the oil filler hole It can be topped up using Clarke Hydraulic Oil p no 3050830 for 1 litre 3 Purge any air from the system and replace the...

Page 7: ...closed Turn the release knob fully clockwise Air in the system Purge the system as on page 6 Pump feels Spongy Low oil level See Checking the Oil Level on p 6 Air in the system Purge the system as on...

Page 8: ...8 COMPONENT PARTS GENERAL ASSEMBLY...

Page 9: ...necting arm 16 Bolt M8 x 20 37 Frame 17 Washer 38 Circlip 14 18 Bolt 39 Lifting arm 19 Shaft 40 Saddle 20 Handle socket yoke 41 Screw 21 Cover board 42 Rubber pad 9 COMPONENT PARTS GENERAL ASSEMBLY EN...

Page 10: ...ball 7dia G16 37 Washer 12 Steel ball seat 38 Snap ring A 13 Safety valve spring 39 Copper washer 14 Screw 40 Hydraulic valve body 15 O ring 41 O ring 16 Screw 42 Pump core O ring 17 Cap 43 Pump core...

Page 11: ...11 COMPONENT PARTS HYDRAULIC PARTS...

Page 12: ......

Reviews: