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10

COMPONENT PARTS - HYDRAULIC PARTS

No

Description

No

Description

1

Snap ring

27

Steel ball 6dia G16

2

O-ring 37.5 diax2.65#

28

O-ring 8 dia x 1.8#

3

Retaining ring

29

Oil drain valve stem

4

O-ring 29.8 dia x 3.1#

30

Copper washer#

5

Piston rod

31

Hydraulic valve body

6

Retaining ring

32

O-ring B#

7

Piston rod head

33

Nylon gasket#

8

Washer#

34

Pump core A

9

O-ring#

35

Spring

10

Oil plug#

36

Dust cover

11

Steel ball 7dia G16

37

Washer

12

Steel ball seat

38

Snap ring A

13

Safety valve spring

39

Copper washer#

14

Screw

40

Hydraulic valve body

15

O-ring#

41

O-ring

16

Screw

42

Pump core O-ring#

17

Cap

43

Pump core

18

Steel ball 5dia G16

44

Washer

19

Low pressure spring

45

Snap ring

20

Steel ball 8dia G16

46

Sealing pad

21

High pressure spring

47

O-ring 5 x 1.8mm

22

Steel ball 10dia G16

48

Spring

23

Screw Cap M12x16

49

Throttle block

24

Steel ball 4dia G16

50

Copper washer#

25

Safety valve spring

51

Sealing screw

26

Steel ball 5dia G16

52

Hydraulic power unit base

• Items marked # are components of the Repair Seal Kit.

Summary of Contents for 7621804

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC1020 2 5 TONNE TROLLEY JACK MODEL NO CTJ2500QLP PART NO 7621804...

Page 2: ...e 2500kg Height of saddle from floor minimum 80 mm Height of saddle from floor maximum 510 mm Pump oil capacity 0 24L Number of strokes min max height 7 Distance per stroke 75 mm GUARANTEE This produc...

Page 3: ...pported by suitable means e g axle stands NEVER rely on the jack to support the vehicle by itself 7 NEVER push a load off the jack 8 Ensure that all personnel are well clear of a load being raised or...

Page 4: ...til the lower handle can be inserted fully into the handle socket The lower handle has a groove which should engage with the bolt once it is re tightened The socket in the handle will engage with the...

Page 5: ...e before lifting the vehicle NOTE The jack may move slightly during operation It is important therefore that the floor is clean and completely free from debris 6 Position axle stands directly beneath...

Page 6: ...iller plug The oil should be almost level with the bottom of the oil filler hole It can be topped up using Clarke Hydraulic Oil p no 3050830 for 1 litre 3 Purge any air from the system and replace the...

Page 7: ...closed Turn the release knob fully clockwise Air in the system Purge the system as on page 6 Pump feels Spongy Low oil level See Checking the Oil Level on p 6 Air in the system Purge the system as on...

Page 8: ...8 COMPONENT PARTS GENERAL ASSEMBLY...

Page 9: ...necting arm 16 Bolt M8 x 20 37 Frame 17 Washer 38 Circlip 14 18 Bolt 39 Lifting arm 19 Shaft 40 Saddle 20 Handle socket yoke 41 Screw 21 Cover board 42 Rubber pad 9 COMPONENT PARTS GENERAL ASSEMBLY EN...

Page 10: ...ball 7dia G16 37 Washer 12 Steel ball seat 38 Snap ring A 13 Safety valve spring 39 Copper washer 14 Screw 40 Hydraulic valve body 15 O ring 41 O ring 16 Screw 42 Pump core O ring 17 Cap 43 Pump core...

Page 11: ...11 COMPONENT PARTS HYDRAULIC PARTS...

Page 12: ......

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