background image

No

Description

No

Description

1

Front wheel 

22

n/a

2

Circlip 20mm

23

Locating screw

3

Washer M16

24

Idler roller

4

Nut M16 Chassis frame

25

Washer 12 mm

5

Rear castor assembly

26

Upper handle

6

Lifting arm shaft

27

Locating pin

7

Circlip 25mm Screw M5x12

28

Handle sleeve

8

Washer M10

29

Lower handle

9

Bolt M10x 25

30

Pump assembly

10

Washer M5

31

Tension spring

11

Washer M5   Yoke bolt

32

Pin 4 x 50

12

Screw M5 x 12

33

Link member

13

Washer 16

34

Grease nipple M6

14

Nut M16

35

Bolt

15

Washer 8

36

Long connecting arm

16

Bolt M8 x 20

37

Frame

17

Washer

38

Circlip 14

18

Bolt

39

Lifting arm

19

Shaft

40

Saddle

20

Handle socket/yoke

41

Screw

21

Cover board

42

Rubber pad

9

COMPONENT PARTS-GENERAL ASSEMBLY

ENVIRONMENTAL PROTECTION

One of the most damaging sources of environmental pollution is oil products. 
Never throw away used hydraulic oil with domestic refuse or flush it down a 
sink or drain. Collect any hydraulic oil in a leak proof container and take it to 
your local waste disposal site.

If disposing of this product or any damaged components, do not dispose of 
with general waste. This product contains valuable raw materials and should 
be taken to your local civic amenity site for recycling of metal products.

Summary of Contents for 7621804

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC1020 2 5 TONNE TROLLEY JACK MODEL NO CTJ2500QLP PART NO 7621804...

Page 2: ...e 2500kg Height of saddle from floor minimum 80 mm Height of saddle from floor maximum 510 mm Pump oil capacity 0 24L Number of strokes min max height 7 Distance per stroke 75 mm GUARANTEE This produc...

Page 3: ...pported by suitable means e g axle stands NEVER rely on the jack to support the vehicle by itself 7 NEVER push a load off the jack 8 Ensure that all personnel are well clear of a load being raised or...

Page 4: ...til the lower handle can be inserted fully into the handle socket The lower handle has a groove which should engage with the bolt once it is re tightened The socket in the handle will engage with the...

Page 5: ...e before lifting the vehicle NOTE The jack may move slightly during operation It is important therefore that the floor is clean and completely free from debris 6 Position axle stands directly beneath...

Page 6: ...iller plug The oil should be almost level with the bottom of the oil filler hole It can be topped up using Clarke Hydraulic Oil p no 3050830 for 1 litre 3 Purge any air from the system and replace the...

Page 7: ...closed Turn the release knob fully clockwise Air in the system Purge the system as on page 6 Pump feels Spongy Low oil level See Checking the Oil Level on p 6 Air in the system Purge the system as on...

Page 8: ...8 COMPONENT PARTS GENERAL ASSEMBLY...

Page 9: ...necting arm 16 Bolt M8 x 20 37 Frame 17 Washer 38 Circlip 14 18 Bolt 39 Lifting arm 19 Shaft 40 Saddle 20 Handle socket yoke 41 Screw 21 Cover board 42 Rubber pad 9 COMPONENT PARTS GENERAL ASSEMBLY EN...

Page 10: ...ball 7dia G16 37 Washer 12 Steel ball seat 38 Snap ring A 13 Safety valve spring 39 Copper washer 14 Screw 40 Hydraulic valve body 15 O ring 41 O ring 16 Screw 42 Pump core O ring 17 Cap 43 Pump core...

Page 11: ...11 COMPONENT PARTS HYDRAULIC PARTS...

Page 12: ......

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