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Inspection

1. Visual inspection shall be made before each use of the jack, checking for leaking hydraulic fluid, and damaged, loose

or missing parts.

2. Each jack shall be inspected by an authorized

ZINKO

service facility immediately, if subjected to an abnormal load or

shock.

3. Owners and/or users should be aware that repair of this equipment may require specialized knowledge and facilities.

It is recommended that an annual inspection of the jack be made by an authorized

ZINKO

service facility and that any

defective parts, decals or warning labels be replaced with genuine

ZINKO

parts. A list of authorized service facilities is

available from

ZINKO

.

Damaged Jacks

Any jack which appears to be damaged in any way, is found to be badly worn, or operates abnormally
SHALL BE REMOVED FROM SERVICE until necessary repairs are made by an authorized

ZINKO

service facility.

Operating Instructions

(Before Use)

1.

Check oil level.

With the jack in an upright position and the ram completely retracted, open release valve by turning

release assembly counterclockwise. Remove filler plug; the oil level should be just up to the hole. Fill if necessary
with clean hydraulic jack oil. NEVER USE BRAKE OR SHOCK ABSORBER FLUID.

2.

Lubricate internal components.

With release valve open, pump handle six full strokes to assure proper internal

lubrication.

3.

Bleed the hydraulic system.

During transit hydraulic jacks may become "air-bound", causing spongy ram action. To

bleed the hydraulic system:

a)

Close the release valve by turning clockwise.

b)

Insert handle in socket and pump jack

up to full height.

c)

Open the release valve, invert the jack and force the ram to retract.

Using the Jack

1. Use the shortest possible air hose from compressor to the jack. Clean dirt from air hose and connect together.

BE SURE to attach air filter and oiler to the outlet of compressor.

2. Close release valve, depress air valve and check lifting ram. Open release valve and check lowering of the ram.
3. Once the saddle contacts the load, STOP and re-check the point of contact to ensure load is centered. Raise the load

carefully to desired height and never raise further.

4. After jacking, BE SURE TO TRANSFER LOAD TO JACK STAND.
5. Lower load by turning release valve counterclockwise slightly and very slowly. DO NOT TURN RELEASE VALVE MORE

THAN TWICE, which can cause dangerous sudden lowering.

NOTE:

Take care not to contaminate coupler with dirt or sand which may cause malfunction of jack and air

pump. BE SURE air hose is kept connected while centering jack under point of contact.

READ THIS OPERATION MANUAL THOROUGHLY and fully understand its contents before using the jack.

The manual explains important warning information.
This jack is designed for lifting purposes only, not for supporting loads.
Immediately after jacking, support vehicle (load) with appropriately rated stands or equivalent blocking.

DO NOT ALLOW JACK ALONE, TO SUPPORT VEHICLE (LOAD).
DO NOT OVERLOAD THIS JACK BEYOND ITS RATED CAPACITY.

This jack is designed for use only on hard level surfaces capable of sustaining the load. Use on other than hard
level surfaces may result in jack instability and possible loss of load.
Failure to read these warnings may result in loss of load, damage to jack and/or failure resulting in personal
injury or property damage.

NEVER

get your arm, leg, and/or body under a heavy load supported only by a jack.

When the handle is not in use, remove it from the body of the jack. Never use a handle other than the one
designated by the specifications.
Operating air pressure

MUST

be within the range of

100 to 200 psi.

Be sure to

USE CLEAN, DRY AIR.

Dirty or humid air may cause malfunction of air pump. Clean dirt from air

hoses and connect together.
Failure to read this caution may result in loss of load, damage to jack, and/or failure resulting in personal injury
or property damage.

For Your Safety and to Prevent Injury

1.

2.
3.
4.
5.
6.

7.

8.
9.

10.
11.

12.

WARNING

!!

Operation

The owner and/or operator shall have an understanding of these operating instructions and warnings before operating
the jack. Warning information shall be emphasized and understood. If the operator is not fluent in English, the instructions
and warning shall be read to and discussed with the operator in the operator's native language by the purchaser/owner,
making sure that the operator comprehends its contents.

Operating Instructions & Repair Parts List

Toll Free:

1-800-579-8088

Web:

www.zinko.com

ZINKO

H y d r a u l i c J a c k

M O D E L S

ZABJ-12M, ZABJ-12MB, ZABJ-22M, & ZABJ-22MB

Air Hydraulic Bottle Jacks

Summary of Contents for ZABJ-12MB

Page 1: ...NSFER LOAD TO JACK STAND 5 Lower load by turning release valve counterclockwise slightly and very slowly DO NOT TURN RELEASE VALVE MORE THAN TWICE which can cause dangerous sudden lowering NOTE Take care not to contaminate coupler with dirt or sand which may cause malfunction of jack and air pump BE SURE air hose is kept connected while centering jack under point of contact READ THIS OPERATION MAN...

Page 2: ...up Ring 29 Horizontal Pin 9 Snap Ring Push Nut 19 Ram Packing 30 Vertical Pin 10 Valve Ball 20 Ram Packing Stopper 31 Ram Spring 11 Valve Spring 21 Snap Ring 32 Ram Spring Stopper 12 Valve Plug 22 Stuffing Ring 33 Ram Assembly 14 Release Packing 23 Cylinder Packing 34 Air Pump Assembly 15 Release Assembly 24 Stopper Ring 35 Air Hose 16 Ram 25 Adj Screw Assembly 36 Air Hose Switch 17 Ram Packing Se...

Page 3: ...ir Proper Oil ISO VG 10 Never use high viscosity oil or volatile oil such as brake oil or vegetable oil which may cause malfunction We recommend annual oil replacement and inspection Please contact a ZINKO service center for service inspection 3 Storing Jack After using clean jack check sliding and rotating parts and oil as needed When storing keep ram and extension screw at lowest position and st...

Page 4: ...ervice center Ram Will Not Rise to the Highest Position 1 Lack of oil 2 Release valve not securely closed 1 Supply oil 2 Close valve clockwise Ram Will Not Lower 1 Outlet valve dirty or defective or packing defective 1 Contact service center Ram Rises Slowly 1 Filter is loaded air pump packing defective or valve not properly opened or closed 1 Contact service center Oil Blowing From Air Pump 1 Pac...

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