Clack WS1 Series Installation, Operation & Maintenance Manual Download Page 1

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WS1”, 1.5” & 2” Series Watersoftener

Installation Operation Maintenance Manual

SIMPWS1 REV3 13/07/11 PAGE

1 OF27

Installation

Operation

Maintenance

Manual

Simplex Water Softeners

With WS1”, 1.5” & 2” Series Valve

Models 20 ltr - 750 ltr

Summary of Contents for WS1 Series

Page 1: ...eries Watersoftener Installation Operation Maintenance Manual SIMPWS1 REV3 13 07 11 PAGE 1 OF27 Installation Operation Maintenance Manual Simplex Water Softeners With WS1 1 5 2 Series Valve Models 20...

Page 2: ...mbly 6 5 2 Options 7 5 2 1 No Hard Water Bypass 7 5 2 2 Differential Pressure Switch dP 8 6 0 PROGRAMMING 8 6 1 INTRODUCTION 8 6 2 CONTROLLER SETTING 8 6 2 1 Setting the Time of Day 9 6 3 Factory Prog...

Page 3: ...ed in a clean dry area where it will not be damaged or be subjected to temperatures below freezing 3 0 REGENERATION 3 1 The Regeneration Process The regeneration process consists of six stages 1 Backw...

Page 4: ...gh Hall effect circuitry to the printed circuit board When the reading reaches zero the valve will automatically regenerate that night at 2 am for delayed regeneration softeners or immediately for imm...

Page 5: ...ss than 1 ppm if temperature is less than 15oC less than 0 3 ppm if temperature higher up to 30oC 4 1 4 Pipework Pipework to be connected to the softener should not have an excessive amount of hardnes...

Page 6: ...and that the water main is protected by a double check valve where appropriate see Local Water Bye laws Pipework can be constructed from any normally acceptable material Copper Galvanised Plastic pro...

Page 7: ...vessel as it cycles during service since it will expand and contract longitudinally Connect drain line to the drain outlet 3 4 male threaded elbow on top of valve Ensure that there is an air break in...

Page 8: ...nutes a regeneration will occur at the scheduled regeneration time 4CS set to HoLD if the dp switch is closed a regeneration will be preventing from occurring 6 0 PROGRAMMING 6 1 INTRODUCTION It is re...

Page 9: ...o return to normal operation 6 2 1 Setting the Time of Day 1 Press SET CLOCK The softener regeneration cycles have been factory programed On metered softeners the volume capacity of the resin in litre...

Page 10: ...is Factory set To alter settings Press and keys To back up at any stage Press REGEN To save any changes Press SET CLOCK Press and hold together for 5 seconds Softening will be flashing in top left co...

Page 11: ...off if timeclock Set type of regeneration required NORMAL Delayed Regeneration on 0 Immediate Regeneration NORMAL on 0 Either Delayed or Immediate Regeneration whichever occurs first Set Salt to Off...

Page 12: ...ss in ppm if mixing valve fitted if no mixing valve fitted then set to 0 if metered NA if timeclock Set day regeneration override for metered softeners OR set frequency of regenerations for Timeclock...

Page 13: ...ull The first quantity of water will have a tan colouration which is perfectly normal Allow water to run to drain until the water is clear Next press the Regen button and the motor will move the valve...

Page 14: ...r is completely automatic and should not require adjustment Weekly Check the treated water hardness with a hardness test kit Inspect the level of salt in the salt tank and refill if necessary Monthly...

Page 15: ...resin the softener will need to be inspected and serviced by a competent engineer 9 2 POOR TREATED WATER QUALITY Check manual by pass closed Check salt level in salt tank Refill if necessary Trickle...

Page 16: ...er of display flashing 9 4 UNSATISFACTORY CAPACITY BETWEEN REGENERATIONS Check condition of resin It may have become fouled inhibiting the regeneration process If fouled it should be cleaned or replac...

Page 17: ...ITY 300PPM M3 4 1 5 6 6 8 3 10 13 3 SALT USED PER REGEN Kg 3 5 4 2 5 6 7 8 4 11 2 REGENERATION TIME MIN 48 68 72 72 72 72 SALT STORAGE CAPACITY Kg 60 60 100 130 130 130 MAX OPERATING TEMP O C 50 50 50...

Page 18: ...0 25 41 75 58 45 SALT USED PER REGEN Kg 14 16 8 21 35 49 REGENERATION TIME MIN 96 96 96 120 140 SALT STORAGE CAPACITY Kg 160 160 300 400 500 MAX OPERATING TEMP O C 50 50 50 50 50 MAX FLOW TO DRAIN LIT...

Page 19: ...25 41 75 58 45 83 5 SALT USED PER REGEN Kg 14 16 8 21 35 49 70 REGENERATION TIME MIN 96 96 96 120 140 140 SALT STORAGE CAPACITY Kg 160 160 300 400 500 750 MAX OPERATING TEMP O C 50 50 50 50 50 50 MAX...

Page 20: ...125 2 5 SALT USED PER REGEN Kg 21 28 35 42 49 70 105 REGENERATIO N TIME MIN 96 120 120 140 140 140 140 SALT STORAGE CAPACITY Kg 300 400 500 500 750 750 1000 MAX OPERATING TEMP O C 50 50 50 50 50 50 5...

Page 21: ...1040 BRINE TANK WIDTH MM 285 285 370x 430 480 480 480 TOTAL HEIGHT MM 1100 1100 1340 1590 1440 1590 REAR CLEARENCE REQUIRED MM 50 50 50 50 50 50 INLET CONNS INCH 1 1 1 1 1 1 OUTLET CONNS INCH 1 1 1 1...

Page 22: ...00 BRINE TANK WIDTH MM 480 480 700 840 880 TOTAL HEIGHT MM 1984 1984 1988 2038 2225 REAR CLEARENCE REQUIRED MM 50 50 50 50 50 INLET CONNS INCH 1 1 1 1 1 OUTLET CONNS INCH 1 1 1 1 1 DRAIN CONNS INCH BR...

Page 23: ...H MM 480 480 700 840 880 1250 TOTAL HEIGHT MM 1984 1984 1988 2038 2225 2450 REAR CLEARENCE REQUIRED MM 50 50 50 50 50 50 INLET CONNS INCH 1 5 1 5 1 5 1 5 1 5 1 5 OUTLET CONNS INCH 1 5 1 5 1 5 1 5 1 5...

Page 24: ...MM 700 840 880 880 960 960 1050 TOTAL HEIGHT MM 2098 2098 2098 2335 2335 2560 2633 REAR CLEARENCE REQUIRED MM 50 50 50 50 50 50 50 INLET CONNS INCH 2 2 2 2 2 2 2 OUTLET CONNS INCH 2 2 2 2 2 2 2 DRAIN...

Page 25: ...4 30 4 50 6 75 6 100 8 120 8 150 8 250 10 350 10 500 10 750 10 Backwash time against resin volumes 2 Brine 25 40 30 60 50 60 75 60 100 80 120 80 150 80 250 100 350 120 500 120 750 120 Brine draw slow...

Page 26: ...tener is connected to a Salt Saturator then a refill time of 1 minute and the smallest brine refill button is used Capacity 25 1 25 30 1 5 50 2 75 3 75 100 5 120 6 150 7 5 250 12 5 350 17 5 500 25 750...

Page 27: ...CHIN ENGLAND Certify that the product type SIMPLEX WATER SOFTENER WITH CLACK WS1 1 5 or 2 12 VOLT AC VALVE has been designed and manufactured in accordance with the specifications of the following Dir...

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