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7

Overview:

Safety - Dimensions with TERRA TRAC

The height was
measured with  
the necessary  
tyre inflation  
pressure.

On solid ground.
With 500/85 R24
tyres

A

Length up to tailgate

8950

mm

A

Length up to safety frame of straw spreader

9330

mm

A

Length up to safety frame of radial spreader

9370

mm

A

Length, with XL grain tank unloading tube

9320

mm

A

Length, with XXL grain tank unloading tube

9900

mm

A

Length, with 3XL grain tank unloading tube

10500

mm

A

Length, with 4XL grain tank unloading tube

10850

mm

B

Length up to trailer hitch

6900

mm

C

Wheel base

2775

mm

D

TERRA TRAC ground contact length

1825

mm

D

Ground clearance up to elevator boot

450

mm

E

Width over the body without tyres

3000

mm

F

Height, with grain tank closed

3950

mm

F

Height, with grain tank open

4880

mm

Summary of Contents for LEXION 620

Page 1: ...Information and Basic Field Settings for LEXION 670 620 ...

Page 2: ......

Page 3: ... Safety Overview Cab Controls Layout Cab Controls CEBIS Service Maintenance Settings Losses EASY CRUISE PILOT EASY Steering Frequent Questions Wet Harvest Recommendations Recommendations 4 5 6 10 16 23 26 40 44 48 51 52 54 ...

Page 4: ...liarisation and settings of CLAAS LEXION combine harvester This guide does not replace the operator s manual More in depth information is available within the operator s manual Your CLAAS combine is designed for output and efficiency but this can only be achieved with the correct operation and maintenance of the machine ...

Page 5: ... s manual is an integral part of the machine It addresses the user and contains safety relevant information Only procedures specified in the operator s manual are safe Read and observe the operator s manual before starting work If you need help understanding the content contact your local CLAAS Dealer ...

Page 6: ...f radial spreader 9370 mm A Length with XL grain tank unloading tube 9320 mm A Length with XXL grain tank unloading tube 9900 mm A Length with 3XL grain tank unloading tube 10500 mm A Length with 4XL grain tank unloading tube 10850 mm B Length up to trailer hitch 6890 mm C Wheel base 3720 mm D Ground clearance up to elevator boot 430 mm E Width over the body without tyres 3000 mm F Height with gra...

Page 7: ...370 mm A Length with XL grain tank unloading tube 9320 mm A Length with XXL grain tank unloading tube 9900 mm A Length with 3XL grain tank unloading tube 10500 mm A Length with 4XL grain tank unloading tube 10850 mm B Length up to trailer hitch 6900 mm C Wheel base 2775 mm D TERRA TRAC ground contact length 1825 mm D Ground clearance up to elevator boot 450 mm E Width over the body without tyres 3...

Page 8: ...8 Overview 670 620 Function Description A Collecting thecrop The feeder chains 1 accept the crop from the front attachment and convey it to the acceleratordrum ...

Page 9: ...e grains on the preparation floor 10 The preparation floor 10 transports the crop to the upper sieve 12 There it is pre sorted into grain below as well as chaff and broken straw above The fan 11 produces an air blast blowing all lightweight parts chaff out of the machine to the rear All grains fall through the upper sieve 12 onto the lower sieve 13 Parts that are larger than grain fall into the tr...

Page 10: ...button Front attachment engagement Threshing engagement Front attachment reverser Left hand rape knife switch Front attachment cross levelling VARIO length adjustment HOTKEY 13 14 15 16 17 18 19 Gear selection switch Park brake LASER PILOT left right switch Overdrive switch POWER TRAC 4TRAC switch Engine speed switch Grain tank extension 1 2 7 3 4 5 6 8 10 11 12 13 14 15 19 16 17 18 9 ...

Page 11: ...ed control LASER PILOT leftright Grain tank cover 14 15 9 8 5 4 3 10 7 6 2 1 12 11 13 TIP Before starting combining in the field make sure the MONTANA automatic is active Press the button once and the light will turn on TIP To get the correct angle of the cutterbar when working on a slope press 8 then adjust the cutterbar using 10 when the cutterbar is correct then press and hold 12 till there is ...

Page 12: ...12 Cab Controls Layout 1 Hazard warning lights 2 Road travel switch 3 Front attachment folding 4 LED working main beam 1 4 3 2 ...

Page 13: ... Minimum level 17 No function 9 No function 18 Main beam 10 Engine output reduction 19 Trailer turn signal indicator 11 No function 20 12 V charge light 12 Engine fault 21 Turn signal indicator 13 Footbrake indicator light 22 Serious engine fault for MONTANA stop the engine 14 Rubber track tension pressure drop on tracs Symbols for steering column ...

Page 14: ...able in and out 3 Raise reel 12 Grain tank unloading 4 Reel back 13 Swing out the unloading tube 5 AUTOPILOT on 14 Swing in the unloading tube 6 Raise front attachment slow and fast 7 Cutting height control 8 Lower front attachment slow and fast 9 Pre set height 10 Front attachment stop 1 9 8 6 7 10 4 3 2 13 14 12 11 5 ...

Page 15: ...15 Notes ...

Page 16: ... if urea tank is below 20 1 Main menu 8 Vehicle control display 2 Engine RPM 9 Drive status 3 Speedometer 10 Message fields 4 Time 11 Coolant temperature 5 Operating hours 12 Fuel pointer 6 Ground speed urea level green bar 7 Ground speed units ...

Page 17: ... display 4 Separation performance monitor 16 Variable display 5 Cleaning performance monitor 17 Message fields 6 Area counter 18 Cutting height control 7 Area work rate display 19 Pre set cutting height 8 Yield display 20 Variable display 9 Yield output display 21 Variable display 11 Ground speed 22 Time 12 Ground speed units ...

Page 18: ...icon on the display screen 12 o clock Inside the CEBIS display there are two large numbers The top number A shows the desired value and the lower number B shows the actual value 1 6 7 4 3 Using the CEBIS rotary switch 1 the combine settings can be adjusted The picture shows the operating settings that can be adjusted To navigate through the settings turn the CEBIS 2 rotary switch 1 5 B A ...

Page 19: ...cture below Turn the dial to select the required icon to make adjustments To remove the adjusted settings from the window turn the HOTKEY switch 2 back to the CEBIS 12 o clock position and the previous settings will be displayed After 2 seconds the HOTKEY dial will disappear from CEBIS and the settings will be displayed in the window shown below To change the HOTKEY setting value turn switch 4 eit...

Page 20: ...ment Upper sieve adjustment Lower sieve adjustment Front attachmentspeed adjustment if fitted CEBIS screen brightness adjustment Drum speed adjustment Fan speed adjustment Concave clearance adjustment Cleaning throughput monitor adjustment sieve loss Separation throughput monitor adjustments rotor loss ...

Page 21: ...dth adjustment LASER PILOT adjustment Hectolitre weight adjustment Flagging function for yield mapping Left Right chopper bias working width central overlap only with power spreader and crosswind compensation if fitted Favourite crop settings CRUISE PILOT Automatic reel speed reel height reel fore aft position ...

Page 22: ...desired menu is highlighted push switch 3 to enter it with any menuturn switch 3 to select the required section and push it to enter it If a value needs to be changed within a menu push the switch 3 to display the signs and turn the switch the correct value and push it again to enter and save thevalue To exit any of the menu within CEBIS use the ESC button 5 this will return the screen back to the...

Page 23: ...ure that the correct procedures are followed See operator s manual chapter 9 1 for the complete service requirements TIP When blowing down the whole combine taking extra care in the following areas Engine Gearbox Transfer gearbox pulley Cooling pack Stone trap Prep trays ...

Page 24: ...l 2 Centre to centre guides Work in exactly the same way as the end to end tensioners except the belt is at the correct tension when the tabs overlap the full length of the recessed part of the tabs 3 Gold tube type Under the correct tension the gold tube should be just able to turn by hand if loose it will need tightening To tension slacken Nut K slightly tighten R until it meets the gold tube It...

Page 25: ... the spring length F can be set to the guide D If nut B is not slackened the pulley will look to be at the correct tension even if this is not the case 5 Chopper stops and belt Make sure the chopper belt is tensioned daily and that the chopper stops shown in the picture are pushed upwards so they make contact TIP Do not force the stops up this will not increase the tension on the belt ...

Page 26: ... to be learnt either on a daily or seasonal basis Daily zeroing This should be carried out with the machine running with threshing engaged at maximum no load speed The following items should be zeroed on a daily basis 2 Set Zero yield 1 Set Zero returns 3 Set Zero Throughput Combines with CRUISE PILOT only ...

Page 27: ...s at the start of the season TIP Learn the working position of the cutterbar within CEBIS This may also need to be changed when combining different crops 2 At the start of each crop make sure you have selected the correct crop type or your personal crop settings ...

Page 28: ...ders There are two types a standard and a long divider TIP Tomake the crop lie down before the auger to aid the feed into the centre of the cutterbar move the table in or out TIP Make sure that the height of the divider is set so it does not run on the ground Set the height the same as the stubble Lifters It is recommended that lifters should be fitted to CLAAS cutterbars The lifters should be fit...

Page 29: ... elevator The timing of the retractable fingers can be adjusted for different crops by opening up the guard on the RHS of the cutterbar and adjusting the lever with a spanner Use the top holes for short crops and the lower holes for tall crops The third hole from bottom is the standard setting Crop Wrapping If an issue occurs with crop wrapping around the table auger in difficult conditions there ...

Page 30: ... 20mm between the trough and the auger flights TIP Remove the intermediate retractable fingers along the length of the auger leaving just the middle ones TIP In exceptional wrapping conditions the speed of the auger can be slowed by optional sprockets on the chain drive shaft With the split reel cutterbar two sets of sprockets are required The skids underneath the cutterbar should be set to suit t...

Page 31: ...before fitting the knife TIP There is no need for a link pipe to be connected when the side knife is removed TIP When fitting the side knife make sure that the cradle is tight to the underside of the tube Both the side knife and the divider use the new fork locating and locking device For the side knife simply slide into the lock and turn the handle to lock in place Make sure the lever has locked ...

Page 32: ... be carried out by operating the lever by the right hand front wheel of the machine which in turn closes or opens a set of plates under the APS concave This gives the crop an extra rub which in turn threshes it harder Stone trap The stone trap is situated between the front elevator and the APS concave It is important that the stone trap is emptied regularly to allow for foreign objects to be expel...

Page 33: ...r threshing causes overloading of the sieves and uses power unnecessarily TIP It is recommended that the drum speed is adjusted by 100rpm at a time The prime objective here is to remove the maximum amount of seed with the minimum of damage to seed and straw Over threshing cracks grains produces more chaff and uses more power It is imperative for the performance of the machine that the concaves are...

Page 34: ...l come into contact with Its function is to separate the grain and the chaff The grain is heavier and therefore goes to the bottom the lighter chaff goes to the top It is important that this is kept clean to allow this to happen effectively A dirty preparation pan will cause a poor sample and reduceoutput TIP Clean the preparation trays daily this will help keeping a clean sample TIP When removing...

Page 35: ...hine more steeper the angle for the air 2 Toadjust the wind throttle pull out lock and move lever Use these two settings with the fan speed TIP Steeper angle for heavier crops and a lesser angle for light crops TIP Open the wind throttle for heavier crops and shut it for lighter crops Approximately 90 of the grain needs to be separated from the straw by the time the crop leaves the drum This means...

Page 36: ...s need to be open enough to cope with high volumes of grain With wide sieve settings there is a need for high wind speed The returns should be monitored regularly both in terms of volume and composition TIP It is recommended that the sieves are only adjusted by 1mm at a time The volume of grains 1 and chaff 2 in the returns is monitored and displayed on the bar display next to the returns monitor ...

Page 37: ...necessary The chaff spreader can be adjusted to spread chaff wider See operator s manual for adjustments The straw chopper can be engaged and disengaged from work by operating the buttons on the rear of the machine or via CEBIS The chopper cannot be moved if the chopper is rotating Turn switch up or down this will move the spreader into the first position if it needs to be moved further release th...

Page 38: ...aff Management The width that the POWERSPREADER spreads can be adjusted from the cab in CEBIS TIP Make sure that the spreader is not spreading too wide and that it is not in the standing crop TIP Make one adjustment at a time ...

Page 39: ...gh sieve losses High walker losses 1 Increase fan speed 2 Open concave 3 Reduce drum speed 4 Close both sieves 1 Close the lower sieve 2 Increase the drum speed 3 Close the concave 1 Reduce the drum speed 1 Open upper sieve 2 Reduce forward speed 1 Close concave 2 Increase drum speed 3 Slow down ...

Page 40: ...st the reel position or check the knife for damage or wear TIP Fit lifters to lift any laid crop At the rear of the combine Are the losses acceptable Are they coming from the sieves and or walkers TIP Always check the losses behind the combine after making an adjustment and then set up the monitors to show what is happening TIP In the CEBIS screen there is a guide There is also a free app CEMOS Ad...

Page 41: ...ount the grains Take into account what the grains look like unthreshed heads etc Now make the corresponding adjustments After adjusting the combine make sure that the monitors also reflect what you will accept as a loss Adjust monitor setting so that the blue area is approaching the limit lines the black line TIP The easiest way to check for losses is in the swath with the chaff spreader and chopp...

Page 42: ...m speed 2 Close the concave 1 Increase fan speed 2 Open the concave 3 Close the upper sleeve 1 Open the lower sieve Returns quantity and quality of grains OK Unthreshed heads Threshed grains in the returns 1 Increase the fan speed 1 Close the lower sieve open the upper sieve 1 Close the lower sieve open the upper sieve Other grains Returns volume below 30 Returns above 30 ...

Page 43: ...43 Notes ...

Page 44: ...d speed Performance constant throughput Throughput throughput with control TIP It is important that the zero throughput value is learnt after long periods at standstill idle or after adjustment to the feeder housing See daily zeroing 1 Turn master switch on 2 Select 1 of the 3 driving modes 3 Set target speed 4 Set target throughput 5 Set max ground speed 6 Set CRUISE PILOT sensitivity ...

Page 45: ...Make sure that the combine has crop going through it before pressing the AUTOPILOT button on the joystick TIP If just using CRUISE CONTROL fixed ground speed drive the combine into the crop at your desired speed then press and hold the AUTOPILOT button for 3 seconds there will be a beep from the CEBIS screen This speed is now saved TIP If using Performance mode constant throughput set the target t...

Page 46: ...The sieve loss limit has been reached The returns volume limit has been reached The headland turn identified The machine is adapting and cannot display the limiting value The returns grain limit has been reached The maximum layer height has been reached The unloading mode is activated 1 The symbol displayed in the HOTKEY section 1 is the limiting factor for CRUISE PILOT Now adjust the relevant lim...

Page 47: ...he sensitivity to show what is acceptable During unloading the CRUISE PILOT automatically changes to CRUISE CONTROL mode which gives a constant speed this will be 7 15 slower than the current forward speed Adjust the walker loss sensitivity so that the loss triangles are shown 3 4 up to the solid line TIP Use the QR code on the back of the booklet to get the video for setting up CEBIS in the field...

Page 48: ...it is turned on in CEBIS 1 and that LASER PILOT is selected 2 Line up with the crop edge before pressing the AUTOPILOT buttonon the joystick To set up the LASER PILOT make sure the combine has a straight edge and is lined up with the crop With the engine running threshing engaged the LEDs on the back of the LASER PILOT should all be in the middle If the LEDs are up to 1 too high 2 too low 3 too fa...

Page 49: ...lected 2 Press the AUTOPILOT button on the joystick when you are near the A B line 1 2 1 2 If a new AB line isrequired use the corresponding screen to set your ABline S10 screen select 2 and then follow the screen instructions or if you have already saved this field then press 1 and then select the field line ...

Page 50: ... after a short distance press 2 again TIP Point B will not appear until the combine has travelled far enough 2 1 1 2 Toactivate GPS turn it on in CEBIS 1 Make sure that the screen is on and that GPS is selected 2 Press the AUTOPILOTbutton on the joystick when you are near the A B line ...

Page 51: ...n and both the footbrake pedals are applied then briefly press the gear rocker switch once to select a gear The machine goes off course when AUTOPILOT is engaged Make sure that the LASER PILOT is set up correctly The machine is lacking performance What are the settings in CEBIS what are the crop and field conditions Make sure that threshing segment is removed from the main concave and that the cro...

Page 52: ... a wet harvest it is vital that the stone trap be emptied at least daily The worse the conditions the more frequently this should be done Emptying the stone trap Check that the APS concaves are clean Todo this simply open the concave to 50mm before switching off and emptying the stone trap Under the concave is the preparation pan This will become dirty as wet grain and soil passes over it The dirt...

Page 53: ...that either the slides in the tank are too high or there is too much dirt in the system check auger timing Chopping wet straw This adds an extra load to the chopper drive Regularly check the tension of the drive belts and the blade condition Do not forget the 2 stops at either end of the main tensioner Chopper blade wear This can be accelerated when chopping wet straw due to the increased levels o...

Page 54: ...cal dealer if you wish to invest in this option 54 1 2 4 3 3 Seasonal calibration At the beginning of the season before the combine is used it is advised that the following items are learnt A Learn AUTOCONTOUR limits 1 VARIO 2 and reel 3 end stops in the cutterbar section of CEBIS B With threshing and cutterbar engaged and the machine running at full throttle learn the Max no load speed 4 ...

Page 55: ......

Page 56: ...CLAAS Telematics CLAAS CEMOSAdvisor CLAAS U K Ltd Saxham Bury St Edmunds Suffolk IP28 6QZ Tel 01284 763100 Fax 01284 769839 www claas co uk 2018 All Rights Reserved byCLAAS ...

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