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ATENÇÃO

 - RECOMENDAÇÕES GERAIS DE SEGURANÇA -

Apenas pessoas que possuem o completo conhecimento do trator

 

e dos implementos devem conduzi-los.

Para engatar os implementos faça as manobras em marcha lenta,

 

em local espaçoso e esteja preparado para aplicar os freios.

Para acoplamento na tomada de força desligue o motor do trator

.

O motor 

não 

deve funcionar em locais 

sem o 

ideal 

arejamento, 

devido a toxidade dos gases expelidos.

Faça todos os lastreamentos 

necessários para tracionar

 

equipamentos que os exigem, assim as operações tor

nam-se mais

 

seguras.

Em operações com 

o trator 

estacionado 

trave os freios e calce 

as rodas.

Todas as peças móveis como correias, polias, engrenagens, etc. 

merecem cuidados especiais.

V

ista rou

p

as

 e

 c

al

çados

 ade

q

uados

 p

ara op

e

ração das máq

ui

nas

 

e implementos agrícolas.

Não per

mita que demais pessoas acompanhem o operador no 

trator ou no implemento.

10

 -

 O 

uso das roçadeiras exige 

cuidados especiais. 

Não per

mita a 

aproximação de pessoas ou animais durante o serviço.

11

 -

 Não efetue regulagens com o implemento em funcionamento.

12

 -

 Não per

mita que crianças brinquem sobre ou próximo o

 

implemento estando o 

mesmo 

em 

operação, transporte ou ar

mazenado.

13

 -

 A

 v

e

lo

c

id

ad

e

 d

e

 o

p

e

raçã

o

 d

e

ve

 se

r c

ui

d

ad

o

sa

m

e

nte

 c

o

ntr

o

lad

a

.

14

 -

 Em terreno 

inclinado mantenha a 

estabilidade ideal. 

Em 

início de 

desequilíbrio abaixe a aceleração e não levante o implemento.

15

 -

 Os implementos de controle hidráulico devem ser abaixados até 

o solo e aliviados da pressão antes de desconectar qualquer tubulação.

16

 -

 Não 

verifique vazamentos nos circuitos hidráulicos com as mãos, 

a alta pressão pode provocar lesões corporais; use papelão.

17

 -

 No tér

mino do trabalho os implementos deverão ser desengatados

 

e devidamente apoiados no solo ou sobre cavaletes, não podendo ficar

 

suspensos pelo hidráulico do trator

.

18

 -

 Não transite em rodovias ou estradas pavimentadas.

19

 -

 O

s im

p

le

me

n

tos

 agrí

col

as

 tai

s c

omo grade

s, arados

 e

 ou

tr

os,

 

possuem nor

malmente ór

gãos ativos afiados, com 

bordas cortantes

 

que oferecem riscos de acidentes mesmo quando não estão operando.

 

Portanto 

estes  devem ser mantidos em local 

apropriado, 

devidamente 

ap

oiados n

o s

olo; e imp

e

dindo-se

 o ace

ss

o de

 crian

ças

 e pe

ss

oas alh

eias

 

ao manuseio dos mesmos.

20

 -

 Para 

estacionar o trator

, desligue o motor

, neutralize a ação 

dos 

comandos e aplique os freios.

- RECOMENDACIONES GENERALES DE SEGURIDAD -

Solamente personas con el completo conocimiento del tractor y 

de los implementos deben conduzirlos.

Para enga

nchar los implement

os, proceda

 con maniobras en

 

marcha lenta, en local con espacio y este preparado para aplicar los 

frenos.

Pa

ra a

c

o

p

le

s e

n l

a t

o

m

a

 d

e

 p

o

te

nc

ia

 a

p

a

gu

e

 e

l m

o

tor

 d

e

l tr

ac

to

r.

El motor no debe funcionar en locales sin ventilación suficiente 

debido la toxicidad de los gases expelidos.

Proceda con los lastres necesarios para traccionar equipos que 

asi exigir de esta manera, las operaciones se tor

nan mas seguras.

En operaciones con el tractor 

estacionado (parqueado) trabar 

los frenos y las ruedas.

Todas

 las

 p

ie

zas

 movib

les

 como: b

an

das

, p

oleas

, e

ngran

aj

e

s, e

tc...

 

necesitan cuidados especiales.

V

estir ropas y calzados adecuados para operación de las

 

máquinas e implementos agrícolas.

No per

mita que otras personas acompañen el operador en el 

tractor o en el implemento; salvo si posee asiento adecuado.

10

 -

 El uso de las rotativas (cortamalezas) exige cuidados especiales. 

No per

mita la aproximación de personas o animales durante el trabajo.

11

 -

 No efectuar regulajes con el equipo en funcionamiento.

12

 -

 No per

mitir que  niños  jueguen sobre o próximo de los equipos, 

en operación, durante el transporte o almacenado.

13

 -

 L

a v

e

locidad de ope

ración

 de

b

e s

e

r cuidados

ame

nte

 con

trolada.

14

 -

 En terreno inclinado mantenga la estabilidad ideal. En inicio de 

desequilibrio baje la aceleración y no levante el implemento.

15

 -

 Los implementos 

de 

control 

hidráulico 

deben ser rebajados hasta 

el suelo y aliviar la presion antes de desconectar cualquier tuberia.

16

 -

 No 

verificar 

filtraciones en los circuitos hidráulicos con las 

manos, 

la alta presión puede provocar lesiones corporales, use carton u otro 

objeto adecuado.

17

 -

 Después del ter

mino del trabajo, los equipos deberán ser

 

desenganchados  y  debidamente apoyados  en el suelo o sobre

 

caballetes, aliviando el hidráulico del tractor

.

18

 -

 No transitar en carreteras o caminos pavimentados.

19

 -

 Los implementos agrícolas, como: rastras, arados y otros, tienen 

nor

malmente or

ganos activos afilados, con bordes cortantes que ofrecen

 

riesgos de accidentes, aún cuando detenidos, por lo tanto, 

estos deben 

ser mantenidos en local apropriado, debidamente apoyados  en el suelo

 

e impidiendo el acceso de niños y personas  

ajenas al 

uso de 

los mismos.

20

 -

 Para estacionar 

(parquear) 

el 

tractor

, apague el motor

, neutralice

 

la acción de los comandos y aplique los frenos.

ATENCION

ATTENTION

- GENERAL RECOMMENDATION ABOUT SAFETY -

Only person who owns a full knowledge of tractor and implements,

 

must operate them.

Take care to prevent 

injury 

to the hands or fingers 

when 

hitching 

the implement to the tractor

.

Always shut the tractor of

f before connecting the power take of

f.

Never tur

n on the tractor engine within not aired places, due to 

toxic gases expelled.

Before start 

the season it is necessary to prepare adequately the 

tractor and the implement to become the operations safer

.

Lock the tractors parking brake and block the wheels, before

 

dismounting the tractor for service or to make adjustments.

Never allow riders to accompany the operator on tractor or

 

implement, except if there is an adequate seat.

Be

 s

u

re

 th

at e

ve

ry

o

n

e

 i

s s

tan

d

in

g c

le

a

r b

e

fo

re

 op

e

rat

in

g

 t

h

e

 

agricultural implement or machinery.

Use extreme caution and wear gloves when handling the disc 

blades or gang assemblies.

10

 -

 W

e

ar ade

q

uate cloth

es an

d sh

oe

s to op

e

rate agricultural

 

implements and machinery.

11

 -

 Do not attempt to make adjustments when the unit is running.

12

 -

 Disconnect 

the hydraulic hoses 

from breakaway couplers 

after 

bleeding of

f the system.

13

 -

 Always block-up raised equipmen

t when servicing. Never rely on 

the hydraulic system.

14

 -

 The speed must be controlled when transporting the implement 

on rough roads, bridges, steep grades or any other adverse conditions.

15

 -

 L

o

w

e

r t

h

e

 i

m

p

le

m

e

n

t o

r m

a

c

h

in

e

ry

 c

o

m

p

le

te

ly

 t

o

 th

e

 g

ro

u

n

d

 

before unhitching from the tractor

.

16

 -

 Be

fore

 make

 an

y in

sp

e

ction on

 h

ydrauli

c h

os

e

s f

or le

ak

s, cycle

 th

e

 

hydraulic cylinders several times to pur

ge entrapped air from the system.

17

 -

 When the tractor is equipped with swinging drawbar

, lock the

 

drawbar in the fixed position.

18

 -

 Agricultural implements such as: 

Disc Harrows, 

Disc Ploughs and 

others have disc blades that is sharp and could cut hands, feet, etc... even

 

when they are not in operation. In other to avoid serious accidents, use 

chock blocks to prevent the gang assembly from rolling sur

faces before 

assembly 

to the frame. W

ear gloves when 

handling the blades or gang 

assemblies.

19

 -

 On transport of the harrow always install transport lock devices.

20

 -

 When 

parking the tractor

tur

n the 

engine of

f, 

lock 

the tractors 

parking brake and remove the key.

Summary of Contents for STAC M 500

Page 1: ...OPERATOR S MANUAL STAC M 500 STAC M 500...

Page 2: ...Disc blade perfect to cut straw Cage roller Break the clods and facilitates the job of other equipments leaving a pre leveled soil This operator s manual contains the necessary information for the be...

Page 3: ...8 Shanks and disc blades position 19 20 7 Adjustments and operations 21 to 26 Shanks depth adjustment 21 22 Automatic retrieving of the shanks 23 Shank retrieving pressure adjustment 23 Troubleshootin...

Page 4: ...nance of the equipment The instructions in this manual indicates how to get the best performance and allow the operator to get maximum income increasing the equipment lifetime This manual should be re...

Page 5: ...oid accidents This symbol is a warning used to prevent accidents The instructions under this symbol refers to the safety of the operator or third parties therefore they should be carefully read and ob...

Page 6: ...r protection and safety always wear adequate clothes and footwear while operating the equipment Never use your bare hands to check hydraulic leaks the high pressure can cause injuries Never attempt to...

Page 7: ...hen hitching the equipment to the tractor Only pull the equipment using a tractor with appropriate power Do not drive the equipment under the influence of alcohol or any soothing stimulating medicine...

Page 8: ...chock blocks and safety chains to secure the equipment to the truck or trailer during the transport Make sure the SMV Slow Moving Vehicle sign and all the lights and reflectors that are required by t...

Page 9: ...located on the frame When lifting with a hoist it is essential to hitch the cables to the points as shown below Use chains of at least 3 meters long to lift the equipment safely Use the adequate poin...

Page 10: ...1803 Ao acionar os cilindros pela primeira vez apenas um se movimentar Continue acionando at que o equipamento levante totalmente W h e n a c t i v a t i n g t h e h y d r a u l i c cylinders for the...

Page 11: ...00 Number of shanks 05 07 Spacing mm 400 400 Working width mm 2000 2800 Approximated weight kg 2200 2766 Tractor required cv 160 180 200 220 The STAC M 500 weight was quoted with disc blades and cage...

Page 12: ...a Implementos Agr colas STAC M 500 11 Data sheet Dimensions for transportation and storage NOTE Model STAC M 500 Number of shanks 05 07 A 4470 4470 B 2110 2800 C 1780 1780 B B C C A A Measures in mill...

Page 13: ...03 04 04 05 05 06 06 07 07 08 08 10 10 09 09 12 12 11 11 01 Frame 02 Drawbar 03 Extensor arm 04 Hydraulic circuito 05 Hitch pin 06 Wheelset 07 Flat spring shanks 08 24 front disc blades optional 09 C...

Page 14: ...lat and clean place and follow the steps below Separate the parts to facilitate identification and check them according to the list that can be found inside the box Place the frame over four trestles...

Page 15: ...14 STAC M 500 Assembly Tires assembly Assemble the tires A to the hubs B using nuts 7 50 x 16 tire 12 ply 72 PSI used on the STAC M 500 with 7 shanks A A B B B B 7 50 x 16 tire 10 ply 60 PSI used on t...

Page 16: ...1 Pressure 06 Hydraulic cylinder Small 01 07 Hydraulic cylinder Great 01 08 Oil distributor 01 09 Male quick coupler 02 IMPORTANT After assembling the equipment activate the hydraulic circuit so just...

Page 17: ...Civemasa Implementos Agr colas 16 STAC M 500 Assembly Shanks assembly STAC M 500 shank STAC M 500 shank Couple the shanks to the frame using bolts A support plate B spring washers and nuts B B A A...

Page 18: ...g it Check the condition of all parts retightening nuts and bolts especially from the disc gangs These will damage the axle and other components when working loose Check the tires inflation and keep t...

Page 19: ...It is really important to check the tires inflation and to keep the same pressure on both of them Before connecting the equipment hoses to the tractor check if the hose is pressurized If the answer is...

Page 20: ...instructions Shanks and disc blades position STAC M 500 STAC M 500 5 shanks 5 shanks 400 400 400 400 Odd number of row units Position a row unit on the center of the frame and use that row as a refere...

Page 21: ...instructions Shanks and disc blades position STAC M 500 STAC M 500 7 shanks 7 shanks 400 400 400 400 Odd number of row units Position a row unit on the center of the frame and use that row as a refere...

Page 22: ...nder rods movement The cylinder stops are included with the equipment Combined they can set several adjustment points being necessary to be used on both cylinders After the adjustment the depth will a...

Page 23: ...now the thickness of this layer It is necessary to know these points to adjust the working depth properly and avoid wastes such as high skidding index high use of fuel greater wear on the tires and lo...

Page 24: ...stacle that may attach to the shanks the bolts must be fastened in a way that the necessary pressure for retrieving the shanks would be less than the one caused by the impact to avoid the shanks ruptu...

Page 25: ...ovement Turn the bolts in a counterclockwise direction until the desired penetration is achieved Keep the bolts on the same adjustment S h a n k s a r e retrieving quite often Area with several obstac...

Page 26: ...ing without activating the control valve Damaged repairs Replace the repairs H y d r a u l i c c y l i n d e r w i t h damaged repairs Identify the cylinder and replace the repairs Insufficient tighte...

Page 27: ...tractor drawbar must remain fixed during working and transportation Always operate on a careful and controlled way Activate the hydraulic cylinder gradually to lift the disc gangs before maneuvering...

Page 28: ...s C bolts D spring washers and nuts Check the correct assembly position of the disc blades A and B on the shanks and disc blades position page Adjust the disc blades height according to the straw thic...

Page 29: ...5 5 6 6 The disc blade works along with the depth shank The operator must follow the configuration below for an ideal job on the field When using the minimum depth of 25 cm adjust the disc blades on t...

Page 30: ...the bushing C to the bars D and fasten to the fixation supports A using bolts spring washers and nuts Also fasten the springs E using a bolt F spring and flat washer Then couple the cage roller G to...

Page 31: ...nsportation with cage roller A A STAC M 500 STAC M 500 When transporting the plow to great distances use a truck or trailer and follow the instructions below Remove the springs A to loosen up the bolt...

Page 32: ...troducing the lubricant and replace the defective ones Introduce an enough amount of new grease Use medium consistency grease 2 The lubrication of the roller bearings must be done in the same aforemen...

Page 33: ...Civemasa Implementos Agr colas 32 STAC M 500 Maintenance Lubricate every 24 hours Lubricate the poitns shown above and all grease fittings as well NOTE...

Page 34: ...all grease fittings and store the plow in a covered and dry location avoiding contact with the soil The shanks and discs must be replaced as soon as a low income is noticed characterized mainly by a c...

Page 35: ...navailability of the equipment as well as a higher cost for repairing it because when the bearing breaks during working more parts of the set gets damaged Check the retainer A position to allow that t...

Page 36: ...ay require the following tools Proper seal kit Screwdriver and rubber cable Pliers and wrenches Never make any verification or maintenance if the system is pressurized Disassembly 1 Remove the end cap...

Page 37: ...k nut to proper value consult torque table on the important data section 3 Lube inside of barrel piston seals and gland seals with hydraulic oil 4 With cylinder body held gently insert the inner assem...

Page 38: ...dness on the barrel or other problems consequently leading to internal leakages lack of power gripping damages to the cylinder rods etc Do not attempt any makeshift repairs to the hydraulic lines fitt...

Page 39: ...t a wheel The heat can cause increase in pressure with a risk of tire explosion Welding can compromise the structure of the wheel or distort it When filling the tires make sure the hose is long enough...

Page 40: ...working width meters V Average speed of the tractor meters per hour E Efficiency 0 90 X Hectare value 10 000 m Example for STAC M 500 7 shanks R L 2 80 m V 5 000 m h E 0 90 X 10 000 m R 2 80 x 5 000 x...

Page 41: ...bove an average speed of 5 km h and efficiency of 90 ninety percent were considered To know how many hours will be spent to work in a certain area previously known simply divide the value of the area...

Page 42: ...rs Nm Multiply foot pounds by 1 356 to convert to newton meters Nm NOTE The table below gives correct torque values for various bolts Tighten all bolts to the torques specified in chart unless otherwi...

Page 43: ...right at any time to make improvements in the design material or specifications of machinery equipment or parts without thereby becoming liable to make similar changes in machinery equipment or parts...

Page 44: ...el trabajo 11 No efectuar regulajes con el equipo en funcionamiento 12 No permitir que ni os jueguen sobre o pr ximo de los equipos en operaci n durante el transporte o almacenado 13 La velocidad de o...

Page 45: ...www civemasa com br...

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