Circontrol CCS CHA T2C63 Installation Manual Download Page 56

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CIRCONTROL

Raption Series

INSTALLATION MANUAL

A comprehensive guide on

how to install and verify your

Raption Charging Station.

V2.3, February edition 2021

R316

CIRCONTROL

Raption 50 Series

USER MANUAL

A comprehensive guide on

how to use and configure your

Raption 50 Charging Station.

V1.5, April edition 2020

CIRCONTROL

Raption 50 Series

SERVICE MANUAL

A comprehensive guide on

how to maintain and fix your

Raption 50 Charging Station.

V1.5, April edition 2020

Summary of Contents for CCS CHA T2C63

Page 1: ...Installation Manual Raption Series ...

Page 2: ......

Page 3: ...his manual can be reproduced copied translated or transmitted in any form or by any means without the prior written permission of the original manufacturer Information provided in this manual is intended to be accurate and reliable However the original manufacturer assumes no responsibility for its use or for any infringements upon the rights of third parties that may result from its use All other...

Page 4: ......

Page 5: ...nsiderations 07 C Important Electrical Safety Instructions 08 D EVSE Classification 09 E Supply and storage 10 F Unloading and handling 12 3 Dimensions and overview 14 A Dimensions 14 B Overview 15 4 Installation 16 A Minimum distances 16 B Foundation 17 C Opening 22 D Placing 24 E Wiring 28 F How to use and configure it 36 G Verification 37 ...

Page 6: ...02 Raption Series Installation Manual 5 Technical data 38 A Raption 50 38 B Raption 50 480Vac 42 C Raption 100 44 6 Need help 48 ...

Page 7: ...03 ...

Page 8: ...NTROL is not responsible for events arising from such breach ELECTRIC RISK This symbol indicates a potentially hazardous situation which if not avoided may result in a risk of fire serious injury or death The Charge Point must be disconnected from any power source before performing any maintenance repair or electrical manipulation inside ATTENTION Follow the instructions preceded by this symbol if...

Page 9: ... 3 Compliant with CHAdeMO certification Meets the CCS specification DIN 70121 ISO 15118 ready Directives 2014 53 UE Radio and Telecommunication Terminal equipment 2014 30 UE Electromagnetic Compatibility EMC 2014 35 UE Low Voltage directive Complies with Radio Equipment Regulations 2017 Electromagnetic compatibility regulations 2016 and Electrical equipment safety regulations 2016 RFID complies wi...

Page 10: ... If modified CIRCONTROL will reject all responsibility and the warranty will be void Comply strictly with electrical safety regulations according to your country Do not make repairs or manipulations with the unit energized Only trained and qualified personnel should have access to the electrical parts inside the Charge Point Check the installation annually by qualified technician Remove from servi...

Page 11: ... Point the installation way may have influence of the selected cable In such cases increasing the cable cross section can be necessary The installation company will be responsible for dimensioning the wires cross section and the electrical protections taking into account the conditions above 3 MAXIMUM POWER OUTPUT Depending on the input power line you can carry out the charging sessions to the ele...

Page 12: ...t is necessary to handle equipment that is plugged in be sure hands are dry and when possible wear nonconductive gloves protective clothes and shoes with insulated soles Never handle electrical equipment when hands feet or body are wet or perspiring or when standing on a wet floor Important Electrical Safety Read carefully all the instructions before starting in order to ensure properly handling o...

Page 13: ...ly connected 2 Power supply Output AC and DC EV supply equipment 3 Environmental conditions Indoor and outdoor 4 Access Equipment for locations with restricted access and Equipment for locations with non restricted access 5 Mounting method Stationary equipment Ground mounted floor mounted 6 Protection against electric shock Class I 7 Charging modes Mode 3 and Mode 4 ...

Page 14: ...pection to verify that there is no shipping damage Note if any damage caused by the forwarder is not indicated in the delivery note during the receipt of the Charge Point CIRCONTROL will not be held responsible for the cost of repair replacement You must find inside of the box the foundation kit the decorative front and rear panels and two cardboard boxes one of them with the connectors inside and...

Page 15: ...ts such as heat radiation direct solar radiation mechanical damage organic dissolvent impacts etc Temperature for temperatures below 20 ºC and above 60º C special attention must be paid to the storage and handling Environment Charge Point must be stored in a dry and dust free location The distance from a heat source must be 1 m away Outdoor storage of the unit has to be avoided Charge Point Instal...

Page 16: ...appropriate points of support Important notes The delivery truck only unloads the pallet carrying the Charge Point The delivery truck does not have the lifting facilities to move the Charge Point to its final location The placement of the Charge Point to its final location is the responsibility of the contractor Once the Charge Point is already unloading from the truck move it to its final locatio...

Page 17: ...13 ...

Page 18: ...14 Raption Series Installation Manual 3 A Dimensions Units specified in milimeters ...

Page 19: ...ir outlet 7 Decorative front panel 8 Decorative rear panel 9 Handle 10 CHAdeMO holder 11 CCS holder 12 AC holder or socket 32A 13 CCS light beacon 14 CHAdeMO light beacon 15 4G Antenna 16 Air outlet unit 17 Exit DC cable 18 Touch screen 19 Emergency button 20 RFID reader 21 Air inlet unit 22 Power M air inlet 23 CCS connector 24 Courtesy light Depending on the model the components can vary ...

Page 20: ...s how it should be installed Do not install near areas where water or fluids can penetrate into the unit Do not install the Charge Point on unstable terrain Respect the minimum lateral distance to allow proper circulation of air flow This unit has forced ventilation If Bollard Impact Protector is installed keep 600 mm as a minimum distance in order to give enough space to open the frontal door of ...

Page 21: ...of this chapter is the technical definition and basic requirements for implementing the base and fixing the Charge Point The unit is adequate for indoor and outdoor installation A foundation kit with a mounting template is provided to ensure the distances between the foundation bolts Washers M16 4x ...

Page 22: ...18 Raption Series Installation Manual Place the foundation bolts into the templates using provided nuts with the help of a 24mm open end wrench Take into consideration the following measures ...

Page 23: ...ecommended to make a concrete base The concrete base shall provide the passage of power cables it must be done by corrugated tube placed inside the foundation through the mounting template as it can be seen below Before fixing the template inside of the concrete basement make sure front mark must face with the front side of the charger 43 5 16 23 5 ...

Page 24: ... about the terrain regarding the installation of the Charge Point due to the weight and dimensions it will be necessary to define a final solution to install the unit It must be confirmed by a specific technical project made for an architectural firm prior to its installation ...

Page 25: ... example vegetal not compact terrain COMPACT 12 110 x 55 x 55 For example mix vegetable land with engraved compactors VERY COMPACT 20 110 x 50 x 50 For example mix sand ground with very compacted and paved gravel asphalt VERY COMPACT AND CONCRETE SLAB 20 110 x 45 x 45 Minimum slab edge 10cm of concrete HM 100 FOUNDATION MEASUREMENTS ...

Page 26: ...on Series Installation Manual C Step 1 Opening Left door Steps 1 Insert the key supplied in the lock and turn it 90 counterclockwise 2 Pull back the handle 3 Turn the handle 90 clockwise direction Step 2 Step 3 ...

Page 27: ...23 Right door Steps 1 Push on the round metallic button placed behind to the mechanic lock On the top and bottom part of the Right door Step 1 ...

Page 28: ...s to be removed before to installation Steps 1 Remove the screws from the Decorative front panel on both sides and pull it outwards 2 Once the Decorative front panel is removed locate the screws that are fixing the pallet Remove the screws with a 17 mm spanner tool Step 1 Step 2 In order to place the Charge Point in its definitely place please follow next steps ...

Page 29: ... the Charge Point with eyebolts Steps 1 Take off the 10 x M6 nuts that are keeping the cover lift a little the cover and disconnect the 3G antenna connector courtesy light connector and the exhaust fan connector 2 Remove totally the cover from the top of the Charge Point 3 Locate and make sure that the eyebolts provided are strongly tight Step 1 Step 2 Step 3 ...

Page 30: ...ready installed on the base on both sides replace the isolation top hat seal with the one provided to assure IP the tightening torque has to be 3 5 Nm place again the unit cover connect the 3G antenna connector courtesy light connector and the exhaust fan connector and assembly the decorative front panel Note do not remove the eyebolts from the Charge Point leave it under the cover Step 4 Step 5 ...

Page 31: ...gh space to introduce the forklift 560 mm Step 1 Step 2 Steps 1 Remove the decorative rear panel Pull outward the metal flange on both sides 2 Move out the metal flange on both sides and remove the decorative rear panel Once Charge Point installation has been finished remember to install the Allen screws included in the decorative panel ...

Page 32: ...ectivity of the protections has to be guaranteed at all times The proper earthing system must be TT or TN S The ground loop impedance measurement for the entire installation must be less than 80 ohms The earth resistance of the charging point could be less if required by national regulations It is recommended to maintain these conditions over the years therefore technically competent personnel wil...

Page 33: ... to install a cable glands not supplied in pre holes position In order to make a secure cable installation it is necessary to use the metal plate provided In the case of not using this metal plate and any damage to internal components arises due to the entry of dirt animals or any other external element Circontrol will reject any warranty claim against the unit Step 1 Step 2 ...

Page 34: ...case of not using this metal plate and any damage to internal components arises due to the entry of dirt animals or any other external element Circontrol will reject any warranty claim against the unit In this case the metal plate is composed on two parts the first one which is static and the second one which mobile Move backwards the plate behind to have space to introduce the cables ...

Page 35: ...bles move the mobile plate frontwards to the original position making sure that there are no open spots between the two plates While pressing firmly introduce the screws indicated in the next picture to make sure that the system is fixed ...

Page 36: ...to connect the electric terminals The maximum tightening torque has to be 13Nm 2 Use a M8 metallic electric terminal aligned with the required cable cross section according to the power of the Charge Point Max 95 mm2 See this requirement in the data sheet 3 After connecting the power supply place the shield protection over the circuit breaker ...

Page 37: ... 95 mm2 This is the minimum recommended cable cross sectional area for the maximum AC input current see datasheet using multi core copper cables with three loaded conduc tors for installations in conduit in a thermally insulated wall A2 method according to IEC 60364 5 52 The final cross section might be different if the installation method is another one in any case it has to be calculated by the ...

Page 38: ... order to connect the electric terminals The maximum tightening torque is 13Nm 2 Use a M8 metallic electric terminal aligned with the required cable cross section according to the power of the Charge Point Max 95 mm2 See this requirement in the data sheet 3 After connecting the power supply place the shield protection over the circuit breaker ...

Page 39: ...eet using multi core copper cables with three loaded conduc tors for installations in conduit in a thermally insulated wall A2 method according to IEC 60364 5 52 The final cross section might be different if the installation method is another one in any case it has to be calculated by the installer taking into account the cable materials the conditions of installation and distances This is the max...

Page 40: ...36 Raption Series Installation Manual Power input connection Connecting cable Raption 100 1 2 3 4 ...

Page 41: ...oss sectional area 95 mm2 95 mm2 70 mm2 Maximum cable cross sectional area 150 mm2 150 mm2 150 mm2 MODEL SPECIFICATIONS MODELS CCS T2S32 CCS T2C32 CCS Minimum recommended cable cross sectional area 95 mm2 95 mm2 70 mm2 Maximum cable cross sectional area 150 mm2 150 mm2 150 mm2 This is the minimum recommended cable cross sectional area for the maximum AC input current see datasheet using multi core...

Page 42: ... In order to use and configure the Charge Point there is an User Manual It is necessary to be registered with the Circontrol Expert Area http expertarea circontrol com Note ask to the Circontrol PS Support department in order to register with the Circontrol Expert Area ...

Page 43: ...anti tamper protection installed that will avoid any charging session if the doors are opened Check that all beacons are illuminated in green Verify that each EV connector is in good condition Make sure the ventilation air flow is correct and there is not any obstruction at the ventilation grill EVSE activates the Power module fan when charging and the roof fan when temperature is above the limit ...

Page 44: ...ngth 3 meters 3 meters 3 meters Net weight 235 Kg Dimensions D x W x H 410 x 940 x 1800 mm GENERAL DATA Display HMI 8 colour antivandal touch screen Light beacon RGB Colour indicator RFID reader ISO IEC14443 1 2 3 MIFARE Classic RFID Extension Legic Advant Legic Prime ISO 15693 ISO 18092 Sony FeliCa Compliance CE Combo 2 DIN 70121 ISO15118 IEC 61851 1 IEC 61851 23 IEC 61851 21 2 CHAdeMO compatible...

Page 45: ... EN 50470 1 and EN 50470 3 MID European standards Overcurrent protection MCB class C Safety protection RCD type B CONNECTIVITY Ethernet 10 100BaseTX TCP IP Cellular Modem 4G GPRS GSM WiFi Hotspot Interface protocol OCPP 1 5 or OCPP 1 6J ENVIRONMENTAL CONDITIONS Operating temperature 30ºC to 45ºC Storage temperature 40ºC to 60ºC Operating humidity 5 to 95 Non condensing Sound level in operation 55 ...

Page 46: ...I Cable Length 5 5m all cables Anti vandal connector protection CHAdeMO CCS mechanical connector locking Type 2 Charging Socket Shutter 25 kW DC version Power output DC of 25 kW Network hub Switch TCP ethernet 8 ports Switch TCP ethernet 12 ports RFID Extension Legic Advant Legic Prime ISO 15693 ISO 18092 Sony FeliCa Contactless payment Integrated credit card payment terminal ...

Page 47: ...ications MODELS CCS CHA CCS CHA T2S32 CCS CHA T2C32 CCS CHA T2C63 Maximum AC input current 76 A 38 A 108 A 70 A 108 A 70 A 138 A 101 A Required power supply capacity 53 kVA 26 kVA 75 kVA 48 kVA 75 kVA 48 kVA 96 kVA 70 kVA Maximum output power 50 kW 25 kW 400 VDC DC 50 kW 25 kW 400 VDC AC 22 kW DC 50 kW 25 kW 400 VDC AC 22 kW DC 50 kW 25 kW 400 VDC AC 43 kW Output voltage range DC 50 500 V DC 50 50...

Page 48: ...Raption Series Installation Manual B Raption 50 480Vac ADDITIONAL SPECIFICATIONS Power supply III 3P N PE Voltage range III 480 277 Vac 10 Power supply II 2P Voltage range II 208 240 Vac 10 Frequency 60Hz ...

Page 49: ...n CCS 2 JEVS G105 Type 2 Socket Lock system CCS 2 JEVS G105 Type 2 Tethered cable CCS 2 JEVS G105 MODELS CCS CCS T2C32 CCS T2S32 Maximum AC input current 76 A 38 A 108 A 70 A 108 A 70 A Required power supply capacity 53 kVA 26 kVA 75 kVA 48 kVA 75 kVA 48 kVA Maximum output power 50 kW 25 kW 400 VDC DC 50 kW 25 kW 400 VDC AC 22 kW DC 50 kW 25 kW 400 VDC AC 22 kW Output voltage range DC 50 500 V DC ...

Page 50: ...rent protections MCB Safety protection RCD Type B Network connection Ethernet 10 100BaseTX Interface protocol OCPP 1 5 or OCPP 1 6J Compliance CE Combo 2 DIN 70121 ISO15118 IEC 61851 1 IEC 61851 23 IEC 61851 21 2 CHAdeMO compatible Enclosure rating IP54 IK10 Enclosure material Stainless steel Operating temperature 30 ºC to 50 ºC Ambient temperature sto rage 40 ºC to 60 ºC Operating humidity 5 to 9...

Page 51: ...EN 50470 1 and EN 50470 3 MID Euro pean standards or IEC 62052 11 Wireless Comunication EU 4G LTE WiFi Hotspot GPRS GSM OPTIONAL DEVICES Wireless Comunication LATAM APAC 4G LTE GPRS GSM Surge protection Four pole transient surge protector IEC 61643 1 class II Cable Length 5 5m all cables Anti vandal connector protection CHAdeMO CCS mechanical connector locking Type 2 Charging Socket Shutter 50 kW ...

Page 52: ... CCS 2 CCS 2 Type 2 Tethered cable CCS 2 Type 2 Socket Lock system Models CCS CHA CCS CHA T2S32 CCS CHA T2C32 Maximum AC input current 160 A 192 A 192 A Required power supply capacity 110 kVA 132 kVA 132 kVA Maximum output power 100 kW 400 VDC DC 100 kW 400 VDC AC 22 kW DC 100 kW 400 VDC AC 22 kW Output voltage range DC 150 920 V DC 150 920 V AC 400 V DC 150 920 V AC 400 V Maximum output current D...

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Page 54: ...50 Raption Series Installation Manual 6 ...

Page 55: ...51 Need help In case of any query or need further information please contact our Post Sales Department 34 937 362 940 34 937 362 941 ps support circontrol com circontrol com ...

Page 56: ...CIRCONTROL Raption Series INSTALLATION MANUAL A comprehensive guide on how to install and verify your Raption Charging Station V2 3 February edition 2021 CIRCONTROL S A ALL RIGHTS RESERVED R316 ...

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