CIGWELD WeldSkill 250 MIG Operating Manual Download Page 22

3-2

 

    Manual No 0-5072

weldskIll 250, 350                                                                 INstallatIoN

December , 2008

 

detected then it shall be the responsibility of the user 

of the welding equipment to resolve the situation with 

the technical assistance of the manufacturer. In some 

cases this remedial action may be as simple as earth-

ing the welding circuit, see NOTE. In other cases it 

could involve constructing an electromagnetic screen 

enclosing the Welding Power Source and the work, 

complete with associated input filters. In all cases, 

electromagnetic disturbances shall be reduced to the 

point where they are no longer troublesome.

NOTE

The  welding  circuit  may  or  may  not  be 

earthed for safety reasons. Changing the 

earthing arrangements should only be au-

thorised by a person who is competent to 

assess whether the changes will increase 

the risk of injury, e.g. by allowing parallel 

welding current return paths which may 

damage the earth circuits of other equip-

ment.  Further  guidance  is  given  in  IEC 

974-3 Arc Welding Equipment - Instal-

lation and use (under preparation).

3.06  Assessment of Area

Before installing welding equipment, the user shall 

make  an  assessment  of  potential  electromagnetic 

problems in the surrounding area. The following shall 

be taken into account:

. Other supply cables, control cables, signalling 

and telephone cables; above, below and adjacent 

to the welding equipment.

2. Radio  and  television  transmitters  and  receiv-

ers.

3. Computer and other control equipment.
4. Safety critical equipment, e.g. guarding of in-

dustrial equipment.

5.  The  health  of  people  around,  e.g.  the  use  of 

pacemakers and hearing aids.

6. Equipment used for calibration and measure-

ment.

7. The time of day that welding or other activities 

are to be carried out.

8.  The immunity of other equipment in the en-

vironment:  the  user  shall  ensure  that  other 

equipment  being  used  in  the  environment  is 

compatible: this may require additional protec-

tion measures.

The size  of the  surrounding area to be considered 

will depend on the structure of the building and other 

activities that are taking place. The surrounding area 

may extend beyond the boundaries of the premises.

3.07  Methods of Reducing 

Electromagnetic Emissions

A.  Mains Supply
Welding equipment should be connected to the mains 

supply according to the manufacturer’s recommen-

dations. If interference occurs, it may be necessary 

to  take  additional  precautions  such  as  filtering  of 

the mains supply.  Consideration should be given to 

shielding the supply cable of permanently installed 

welding equipment in metallic conduit or equivalent. 

Shielding should be electrically continuous through-

out  it’s  length.  The  shielding  should  be  connected 

to the Welding Power Source so that good electrical 

contact is maintained between the conduit and the 

Welding Power Source enclosure.
B.  Maintenance of Welding Equipment
The welding equipment should be routinely maintained 

according to the manufacturer’s recommendations. All 

access and service doors and covers should be closed 

and properly fastened when the welding equipment 

is in operation. The welding equipment should not 

be modified in any way except for those changes and 

adjustments covered in the manufacturer’s instruc-

tions. In particular, the spark gaps of arc striking and 

stabilizing devices should be adjusted and maintained 

according to the manufacturer’s recommendations.
C.  Welding Cables
The welding cables should be kept as short as possible 

and should be positioned close together, running at 

or close to the floor level.
D.  Equipotential Bonding
Bonding of all metallic components in the welding 

installation and adjacent to it should be considered. 

However. Metallic components bonded to the work 

piece will increase the risk that the operator could 

receive a shock by touching the metallic components 

and  the  electrode  at  the  same  time.  The  operator 

should  be  insulated  from  all  such  bonded  metallic 

components.
E.  Earthing of the Workpiece
Where the workpiece is not bonded to earth for electri-

cal safety, nor connected to earth because of it’s size 

and position, e.g. ship’s hull or building steelwork, 

a  connection  bonding  the  workpiece  to  earth  may 

reduce emissions in some, but not all instances. Care 

should be taken to prevent the earthing of the work-

piece increasing the risk of injury to users, or damage 

to other electrical equipment. Where necessary, the 

connection of the workpiece to earth should be made 

by direct connection to the workpiece, but in some 

countries where direct connection is not permitted, the 

Summary of Contents for WeldSkill 250 MIG

Page 1: ...Art A 09201 WELDSKILL 250 Operating Manual Version No AC Issue Date December 1 2008 Manual No 0 5072 Operating Features MIG WELDING MACHINE 350...

Page 2: ...help you to avoid potential hazards that may exist when working with this product YOU ARE IN GOOD COMPANY The Brand of Choice for Contractors and Fabricators Worldwide CIGWELD is the Market Leading Br...

Page 3: ...GWELD Pty Ltd 71 Gower Street Preston Victoria Australia 3072 www cigweld com au Copyright 2008 2009 by CIGWELD All rights reserved Reproduction of this work in whole or in part without written permis...

Page 4: ...ssories 2 7 SECTION 3 INSTALLATION 3 1 3 01 Environment 3 1 3 02 Location 3 1 3 03 Ventilation 3 1 3 04 Mains Supply Voltage Requirements 3 1 3 05 Installation And Use Users Responsibility 3 1 3 06 As...

Page 5: ...01 Routine Maintenance Inspection 8 1 8 02 Cleaning The Feed Rolls 8 1 8 03 Basic Troubleshooting 8 1 8 04 Solving Problems Beyond The Welding Terminals 8 1 8 05 Solving Problems Beyond The Welding Te...

Page 6: ......

Page 7: ...ess to prevent falling if working above floor level 15 Keep all panels and covers securely in place WARNING ARC RAYS can burn eyes and skin NOISE can damage hearing Arc rays from the welding process p...

Page 8: ...flying sparks and hot metal 2 Do not weld where flying sparks can strike flammable mate rial 3 Remove all flammables within 35 ft 10 7 m of the welding arc If this is not possible tightly cover them w...

Page 9: ...rmful exhaust gases 1 Use equipment outside in open well ventilated areas 2 If used in a closed area vent engine exhaust outside and away from any building air intakes WARNING ENGINE FUEL can cause fi...

Page 10: ...Even more frustrating it does not yet allow us to draw definite conclusions about questions of possible risk or to offer clear science based advice on strategies to minimize or avoid potential risks T...

Page 11: ...uirements among them are AS NZS 3652 EMC Directive EN50199 applicable to arc welding equipment generic emissions and regulations AS 60974 1 2006 applicable to welding equipment and associated accessor...

Page 12: ...1 December 1 2008 weldskill 250 350 Manual No 0 5072 This page left intentionally blank...

Page 13: ...will be shown in italics 2 02 Equipment Identification The unit s identification number specification or part number model and serial number usually appear on a nameplate attached to the machine Equip...

Page 14: ...ease Decrease Circuit Breaker AC Auxiliary Power Remote Duty Cycle Percentage Amperage Voltage Hertz cycles sec Frequency Negative Positive Direct Current DC Protective Earth Ground Line Line Connecti...

Page 15: ...es and provide guidelines on gaining the best production efficiency from the Power Source Please read this manual thoroughly before using your welder 2 06 User Responsibility This equipment will perfo...

Page 16: ...e temperature limits of the insulation of the component parts To explain the 10 minute duty cycle period the following example is used Suppose a Welding Power Source is designed to operate at a 30 dut...

Page 17: ...t Refer NOTE Below This Column Applies to the Factory Fitted 2 5mm2 20A Primary Lead This Column Applies to a 4 0mm2 27A Primary Lead Open Circuit Voltage Range 22 to 46 V 22 to 46 V Output Current Ra...

Page 18: ...ge 17 to 42 V Output Current Range 30 380 A Rated Output Duty Cycle 350A 30 100 Duty Cycle Output Rating 205 A Operating Temperature Range 0 C 40 C Duty Cycle Period 10 minutes Number of Output Voltag...

Page 19: ...eared Adaptor W4013215 Feed Roll Adaptor W4013216 Plain Pressure Roll top Table 2 3 Optional Accessories for 250 Part Number Description W4013200 Feed Roll 0 6 0 8 HARD W4013201 Feed Roll 0 8 1 0 HARD...

Page 20: ...2 Manual No 0 5072 weldskill 250 350 December 1 2008 This page left intentionally blank...

Page 21: ...lated 3 04 Mains Supply Voltage Requirements The Mains supply voltage should be within 10 of the rated Mains supply voltage Too low a voltage may cause poor welding performance Too high a supply volta...

Page 22: ...omagnetic Emissions A Mains Supply Welding equipment should be connected to the mains supply according to the manufacturer s recommen dations If interference occurs it may be necessary to take additio...

Page 23: ...table capacitance selected according to national regulations F Screening and Shielding Selective screening and shielding of other cables and equipment in the surrounding area may allevi ate problems o...

Page 24: ...3 Manual No 0 5072 weldskill 250 350 December 1 2008 This page left intentionally blank...

Page 25: ...Should this occur the operator will risk completing the electrical circuit through the body When welding in confined spaces where rea sonable movement is restricted particular care must be taken to en...

Page 26: ...t Such filter lenses are incorporated within welding handshields To prevent damage to the filter lenses from molten or hard particles an additional hard clear glass or special plastic external cover l...

Page 27: ...A R This should take no longer than 3 or 4 seconds 3 Place victim flat on their back on a hard surface open airway using head tilt and jaw support as shown 4 Begin artificial breathing 5 full breaths...

Page 28: ...4 Manual No 0 5072 December 1 2008 weldskill 250 350 This page left intentionally blank...

Page 29: ...the Power Source by pushing the torch connector into the brass torch adaptor and screwing the plastic torch nut clockwise to secure the torch to the torch adaptor Remove the contact tip from the torch...

Page 30: ...el hub incorporates a friction brake which is adjusted during manufacture for optimum breaking If it is considered necessary adjustment can be made by turning the large nut inside the open end of the...

Page 31: ...nnected to the Mains supply voltage and the internal electrical components are at Mains voltage potential 2 WIRESPEED CONTROL The Wirespeed Control knob controls the welding current via the electrode...

Page 32: ...ectrical connection 7 NEGATIVE WELDING TERMINAL Negative Welding Terminal Welding current flows from the Power Source via heavy duty bayonet type terminals It is essential however that the male plug i...

Page 33: ...eld SPOT This mode of welding is used to weld two plates together at a desired location by melting the top bottom plates together to form a nugget between them The spot time period is set by the SPOT...

Page 34: ...ng C BURNBACK Burnback time is the difference between the wirefeed motor stopping and switching off of the welding cur rent The Burnback time allows the electrode wire to burn out of the molten metal...

Page 35: ...GAS PURGE GAS PURGE Art A 08728 When the push button switch is pressed the shielding gas flows through the Wirefeed system out of the MIG torch nozzle The Wirefeed motor does not operate and welding...

Page 36: ...6 Manual No 0 5072 weldskill 250 350 December 1 2008 This page left intentionally blank...

Page 37: ...fusion If however the welding voltage is too high large drops will form on the end of the wire causing spatter The correct setting of voltage and Wirespeed can be seen in the shape of the weld deposit...

Page 38: ...This product is a particularly efficient MIG welder with the 0 9mm steel wire in spray transfer mode The savings from decreased welding time will more than cover the small cost penalty of the smaller...

Page 39: ...ource should also be wiped clean If necessary solvents that are recommended for cleaning electrical apparatus may be used Troubleshooting and repairing the WeldSkill 250 350 MIG Power Source should on...

Page 40: ...piece to a minimum 7 Maintain the MIG torch in good working order A B C Ensure that the gas holes are not blocked and gas is exiting out of the torch nozzle Do not restrict gas flow by allowing spatte...

Page 41: ...ncorrect torch angle Excessive heat input A B C Reduce voltage by reducing the Voltage Control switch positions or turn the Wirespeed control knob anticlockwise Adjust angle Increase the torch travel...

Page 42: ...wer penetration shielding gas Increase weld metal strength or revise design Decrease voltage by reducing the Voltage Control switches Slow the cooling rate by preheating part to be welded or cool slow...

Page 43: ...urities Gas regulator turned off Empty Cylinder A B C D Replace or repair Disconnect gas hose from the rear of Power Source or wirefeeder then raise gas pressure and blow out impurities Turn on Replac...

Page 44: ...8 Manual No 0 5072 weldskill 250 350 December 1 2008 This page left intentionally blank...

Page 45: ...WS250 W7004523 Fuse holder W7004512 Socket 50mm Dinse W7004524 Fuse 8A W7004535 Fuse 3A Table Appendix 1 1 Key Spare Parts for 250 Part No Description Part No Description W7004500 Main Transformer W70...

Page 46: ...rve WeldSkill 250 VA Curve 0 0 5 0 10 0 15 0 20 0 25 0 30 0 35 0 40 0 45 0 50 0 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 Amps Volts Art 0 08731 WeldSkill 350 VA Curve Weldskill 350 VA...

Page 47: ...TIAL DAMAGES SUCH AS BUT NOT LIMITED TO LOST PROFITS AND BUSINESS INTERRUPTION The remedies of the Purchaser set forth herein are exclusive and the liability of CIGWELD with respect to any contract or...

Page 48: ...our Accredited Distributor in writing of its claim within seven 7 days of becoming aware of the basis thereof and at its own expense returning the goods which are the subject of the claim to CIGWELD o...

Page 49: ...ated the warranty period includes parts and labour CIGWELD reserves the right to request documented evidence of date of purchase CIGWELD WeldSkill 250 350 MIG WELDING EQUIPMENT WARRANTY PERIOD Origina...

Page 50: ......

Page 51: ...onesia Kawasan Industri Jababeka JI Jababeka VI Blik P No 3 Cikarang Bekasi 17550 Indonesia Tel 62 21 893 6071 Fax 62 21 893 6067 6068 http www thermadyne com Thermadyne Asia Sdn Bhd Lot 151 Jalan Ind...

Page 52: ...Corporate Headquarters 71 Gower Street Preston Victoria Australia 3072 Telephone 61 3 9474 7400 FAX 61 3 9474 7488 Email cigweldsales cigweld com au www cigweld com au...

Reviews: