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7.3

Motor malfunction and insulation

7.3.1 Motor not starting

Motor couldn't be 

started

Whether charging 
indicator is on and 
the panel LED 
displays

Whether the power
-side circuit breaker 
is connected with 
magnetic contactor

Connected

Eliminate the alarm 
reason, re-operate 
after alarm reset

Whether LED 
displays alarm 
information

Whether the voltage 
at the power input 
terminals R, S, T 
is normal

Check whether there 
is low-voltage, 
phase-lack, 
unwell-connection 
or other malfunction. 
Eliminate the 
malfunction

Whether is on the 

setting state

Return to stand-

by state

Continually operate 
if no malfunction

Input order by 
keyboard panel or 
by controlling 
terminals

Whether there is 
short-circuit chip or 
DC reactor between 
the P-P+ terminals

Connect short-

circuit chip or 

DC reactor

Maybe because of 
mal-function or 
mal-operating. 
Please contact 
our company

Control terminal STF,
STR and COM 
closed, whether 
start operating

Whether has ordered 
positive-rotating or 
reversing

Whether the exterior  
circuit wring   
connection between 
the STF,STR and 
COM terminals

Replace ill switch 
or ill relay

Press

to set up 

frequency

Whether has set up 
frequency

Whether the wiring 
of X1-X3 and COM 
is right when select 
multi-step frequency

Rectify 
connection

Press

 under the 

stand-by mode to see 
whether the motor 
has been started

Whether the upper-limit 
frequency and the setting-up 
frequency are lower than 
starting frequency

Rectify setting-up 
frequency

Motor malfunction

Whether there is 
output voltage on the 
Inverter output 
terminals UVW

Maybe the 
Inverter 
malfunction, 
please contact 
our company

Whether the on-
load is too big

Whether the motor 
connection is right

Rectify 
connection

Whether has torque 
lifting performance

Over-load and motor be locked, should 
decrease load. If there is band-type brake, 
check whether it has been loosen

Choose torque lifting 
performance

Whether work normally

Eliminate 
malfunction

 Yes

No

No

 Yes

 Yes

 Yes

No

No

 Yes

No

 Yes

 Yes

No

No

 Yes

 Yes

No

No

 Yes

 Yes

No

No

 Yes

 Yes

No

No

No

 Yes

No

 Yes

No

 Yes

 Yes

No

No

 Yes

7.3.2  Motor could operate but couldn't change speed

Motor could 

operate but 

couldn't change 

speed

Whether the 

max frequency 

has been set up 

too low

Change the 

setting value

Change the 

setting value

Whether is the 

frequency upper 

and low limit 

operating

Whether the 

time has been 

set too long

Whether the 

procedure 

operation has 

been finished

Whether procedure 

operated. Which 

method of frequency 

setting when 

procedure: operate 

panel, analog signal, 

exterior up-down 

operate

Set up 

frequency

Press

button 

under the stand-

by mode to see 

whether the 

speed changed

Whether the 

frequency setting

 value (0-10V, 

4-20mA) changed

Whether all the 

speed of 

procedure 

steps are set 

same

Whether the 

exterior circuit 

wiring of 

up-down control 

circuit and X1,

 X2, COM 

terminals is right

Rectify 

connection

Whether the control 

terminals is 

connected right 

with exterior 

circuit wiring

Whether all step 

frequency chose 

by multiple-zone 

are all different

Change the 

setting 

frequency

Maybe because 

of mal-function 

or mal-operating. 

Please contact 

our company

Whether the 

accelerate/

decelerate time 

are set up normally

Set up suitable 

accelerate/

decelerate time 

according to load 

inertia

 Yes

No

 Yes

 Yes

No

 Yes

 Yes

No

 Yes

No

No

No

 Yes

 Yes

No

No

No

 Yes

No

No

7.3.3 Motor heat abnormally

Motor heat 

abnormally

Whether the torque 

lifting and the setting

V/F characteristic is 

suitable

Regulate the torque 

lifting and the setting 

V/F characteristic

Whether operate at 

low speed continually

Should use motor 

special for 

Inverter

Whether the on-load 

is too heavy

Decrease load or 

increase Inverter 

capacity

Maybe because 

of mal-function 

or mal-operating. 

Please contact 

our company

Whether the three 

phase of Inverter 

output voltage balance 

with each other well

Motor malfunction

 Yes

No

 Yes

 Yes

No

No

 Yes

No

Article7   Fault Diagnosis and Treatment

Article7   Fault Diagnosis and Treatment

No

Operate
panel

Simulation
signal

Lift or
down control

Program
run

Operate
panel

Control
terminal

Summary of Contents for ZVFG7 series

Page 1: ...ZVFG7 SERIES ZVFP7 SERIES INVERTER USER S MANUAL INVERTER...

Page 2: ...ble shooting and etc of inverters Ensure that this manual is made available to the final user and keep it handy for future reference If there is any doubt or question please contact the Technical Serv...

Page 3: ...4 3 The content of dispay 27 Article 5 Run in test 28 5 1 Run in test 29 5 2 Operation of run 30 Article 6 Reference on Function Data 31 6 1The fleet of function data 32 6 2Detail reference of functi...

Page 4: ...ment failure Do not touch any active componentsin the inverter for high voltage remains in it when the indicator light isON after the power cut Cautions for Installation and connection The installatio...

Page 5: ...rrotate Do not modify the set parametervalue for inverter if there isno special requirement for the factory default settinghas been done properly Otherwise it may cause damage to the inverter or equip...

Page 6: ...ease open the carton and check it as soon as you got the products Checking item 1 check the Inverter destroied or not 2 Packing box concluding a piece of Inverter a brochure 3 Check the name plate be...

Page 7: ...ing output 250V 2A contact open electric pole output Other function Diagram run PID restart after transient stop restart after accident frequency down up data locking crawl function absorbing function...

Page 8: ...he sunshine without dust without combustible and corrosion gas No granule of metal or foam ofmetal place No shake no electro magnetic interference place 3 1 2 Caution of installation The board must be...

Page 9: ...U V W otherwise it will destroy the Inverter Dangerous It is forbidden to connect the wire when the Inverter is in use Be sure to operate it when cut off the power after five minutes The terminal blo...

Page 10: ...S T connectfreely Output terminal U V W connect the three phrase motor if you find the rotating reverse please adjust the two phrase arbitrary The Inverte r below 15KW concluding the brake unit if yo...

Page 11: ...terminal Positive rotata stop Reverse stop Accident exterior Accident reset Multi speed 1 Multi speed 2 Multi speed 3 Crowl function Positive rotate after connecting COM break stop Reverse rotate afte...

Page 12: ...00A 400A 1 5 2 5 2 5 4 6 6 10 10 16 16 25 25 35 35 50 50 70 3 2 4Directory of complement electric Complement of circuit breaker magnetic starter and the width of wire with the Inverter Article 3 Insta...

Page 13: ...nel 1 Control panel 2 with potentIometer RLN STOP JOG FWD REV JOG PRGM REV FUNG DATA RUN STOP RESET JOG PRGM REV FUNG DATA RUN STOP RESET FWD REV JOG STOP LED display area Display current status run s...

Page 14: ...an choose the position of modify data Illustration of indicator Title of indicator Illustration Stop Positive Reverse Crawl After the Inverter connect the power and it is not start the indicator is li...

Page 15: ...tion Illustration Display F000 enter into the function setting Press four times display F004 Press one time 0 in the between is flashing Press one time display F014 Press one time the forward 0 is fla...

Page 16: ...he output voltage of the run Display the AC voltage of bus bar wire Display the present speed of the Inverter Display the feedback data when PID run Display the data setted when PID run Display the da...

Page 17: ...play reduce from P50 0 to P0 0 if everything is ok operate the next step Inverter stop to output motor stop rotate run in test finish Gernerally please repeat servral times from the first step to the...

Page 18: ...teriorTerminal control positive start stop reverse stop 2 ExteriorTerminal control positive start stop reverse positive 3 ExteriorTerminal control positive start reverse start stop Choice of frequency...

Page 19: ...ency F004 0 1 999 9S 0 1 999 9S Highest frequency F004 0 1 999 9S 0 1 999 9S Highest frequency F004 5 0Hz 10 0S 10 0S 10 0Hz 10 0S 10 0S 20 0Hz 10 0S 10 0S 30 0HZ 10 0S 10 0S 40 0HZ Multi speed run Fu...

Page 20: ...rting AC brake torque 0 0 25 0S 0 0 25 0HZ 0 30 0 3 s 3 0HZ 4 Counter funtion Function code Title function Range of setting Factory parameter Note Counter mode Counter parameter 0 Expiry 1 Mode of up...

Page 21: ...nction choice 0 Multi speed 1 1 Multi speed 2 2 Multi speed 3 3 Exterior lift button 4 Exterior fall button 5 Exterior crawl function 6 Normal close botton 7 Exterior stop free 8 counter 9 counetr to...

Page 22: ...nal F002 Frequency Setting Way Choice Setting Range 0 4 FactorySetting 0 F002 0 Frequency is set by key on panel F002 1 Frequency is set by potentiometer on panel F002 2 Frequency is set by outer pote...

Page 23: ...ncy Factory Setting 25 0HZ Function Instruction Such function isused to set therandom middle frequencyvalue of V F curve Note Middle frequency top value is limited by the highest frequency F004 bottom...

Page 24: ...owlimit F015 Note 2 Frequency lowlimit top value is limited by frequency toplimit F014 Top Frequency Frequency Toplimit Frequency Lowlimit Top Frequency Frequency input sigal F016 Start Frequency Sett...

Page 25: ...eleration Time Crawl Instruction Time Crawl Deceleration Time Multi Speed Operation In multi speed operation F000 is the operation frequency of the first sector F018 is the acceleration time ofthe fir...

Page 26: ...or 7 speed when the Inverter is operated in multi speed or by program Function Instruction These functions are used to set the frequency acceleration time deceleration time of the sector 8 speed when...

Page 27: ...aximum Target Value Setting Range 0 9999 Factory Setting 1000 Function Instruction Such function is used to set the maximumtarget value when PID is operated F068 Relevant Feedback Value of Maximum Tar...

Page 28: ...everse Carrier Wave Frequency abridged general view is as below Carrier Wave Frequency Electromagnetism Noise Disturbance Leakage Current Fever Value Large Small Small Large Small Large Note Carrier w...

Page 29: ...ut is analogue signal input ratio of the maxim um output freque ncy value with relevant frequency set signal value is frequency gain in another word when input signal is not more than 10V 20mA throug...

Page 30: ...put frequency and continue recovery to operation frequency after voltage restored to be normal F102 Acceleration Over current Stall prevention Function Setting Setting Range 80 180 Factory Setting 130...

Page 31: ...ruction After fault Inverter will restore operation totally 10 times are allowed to restore operation after fault of every power on F112 Fault Restart Wait Time Setting Range 0 60S Factory Setting 10S...

Page 32: ...connected terminal phases Load change suddenly Accelerate time too short Motor jammed turn Inverter inner malfunction Input voltage abnormal Decelerate time to short Unsuitable braking component Load...

Page 33: ...Yes No Yes No Yes No 7 2 2 Over voltage over voltage when accelerating when decelerate when constant speed over voltage over voltage OU 1 Decrease the power voltage to be within the bound of regulate...

Page 34: ...stic Change to use out connected thermal relay Whether the over current setting is suitable Rectify the setting value Whether the on load is too big Maybe because of mal function or mal operating Plea...

Page 35: ...unction Yes No No Yes Yes Yes No No Yes No Yes Yes No No Yes Yes No No Yes Yes No No Yes Yes No No No Yes No Yes No Yes Yes No No Yes 7 3 2 Motor could operate but couldn t change speed Motor could op...

Page 36: ...hip on the circuit board Attention please don t leave tool and other eyewinker inthe Inverter or else it ll bring malfunction Attention please close the cover and screwedtightly after the examination...

Page 37: ...it board Other device 2 3 years 4 5years 5 8years According to the examination conditions Transportation and Deposit 8 2 1 transportation of Inverter put the Inverter upward when transport it acutely...

Page 38: ...0T 4150T 300 180 280 130 168 7 d A B W Outline dimension and installation dimension Article9 Outline dimension and installation dimension Article9 Outline dimension and installation dimension Type Pow...

Page 39: ...g to this using handbook or problem induced by repair and rebuildpersonally without permission Problem induced by using beyond the standard requirement Damage induced by move or storage afterpurchasin...

Page 40: ...rating panel out press downward the arrow directs emphatically by hand then pull out the operating panel 2 Install the leading out panel on the Inverter 3 Put the pulled out operating pane l in the in...

Page 41: ...the Inverter then the Inverter could be repaired and maintained conveniently Please don t use it as the daily on and off switch for the Inverter Magnetic contactor It s unnecessary to install magneti...

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