
IDLE AIR CONTROL MOTOR -
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . 14-37
IDLE AIR CONTROL MOTOR - REMOVAL
. . 14-37
IDLER PULLEY - INSTALLATION
. . . . . . . . . . . 7-5
IDLER PULLEY - REMOVAL
. . . . . . . . . . . . . . 7-5
IGNITION - DIAGNOSIS AND TESTING,
KEY IN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8B-2
IGNITION COIL - DESCRIPTION
. . . . . . . . . . . 8I-6
IGNITION COIL - OPERATION . . . . . . . . . . . . . 8I-6
IGNITION COILS, SPECIFICATIONS
. . . . . . . . 8I-3
IGNITION SENSE - PCM INPUT -
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . 8E-5
IGNITION SWITCH - INSTALLATION
. . . . . . 19-19
IGNITION SWITCH - REMOVAL
. . . . . . . . . . 19-18
IGNITION SYSTEM - DESCRIPTION
. . . . . . . . 8I-1
IGNITION SYSTEM - OPERATION
. . . . . . . . . . 8I-1
IGNITION-OFF DRAW TEST - STANDARD
PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . 8F-13
III
T
STATE DISPLAY TEST MODE,
OPERATION - DRB . . . . . . . . . . . . . . . . . . . 25-10
ILLUMINATION - INSTALLATION, TRANS
RANGE INDICATOR . . . . . . . . . . . . . . . . . . . 8L-33
ILLUMINATION - REMOVAL, TRANS
RANGE INDICATOR . . . . . . . . . . . . . . . . . . . 8L-33
ILLUMINATION LAMPS - INSTALLATION,
CLUSTER . . . . . . . . . . . . . . . . . . . . . . . . . . . 8L-32
ILLUMINATION LAMPS - REMOVAL,
CLUSTER . . . . . . . . . . . . . . . . . . . . . . . . . . . 8L-31
IMMOBILIZER MODULE - DESCRIPTION,
SENTRY KEY . . . . . . . . . . . . . . . . . . . . . . . . 8E-15
IMMOBILIZER MODULE - INSTALLATION,
SENTRY KEY . . . . . . . . . . . . . . . . . . . . . . . . 8E-17
IMMOBILIZER MODULE - OPERATION,
SENTRY KEY . . . . . . . . . . . . . . . . . . . . . . . . 8E-16
IMMOBILIZER MODULE - REMOVAL,
SENTRY KEY . . . . . . . . . . . . . . . . . . . . . . . . 8E-16
IMMOBILIZER SYSTEM - DIAGNOSIS
AND TESTING, SENTRY KEY . . . . . . . . . . . . . 8Q-2
IMMOBILIZER SYSTEM INITIALIZATION -
STANDARD PROCEDURE, SENTRY KEY . . . 8E-16
IMMOBILIZER SYSTEM INITIALIZATION -
STANDARD PROCEDURE, SENTRY KEY . . . . 8Q-3
IMPACT AIRBAG CONTROL MODULE -
DESCRIPTION, SIDE . . . . . . . . . . . . . . . . . . 8O-19
IMPACT AIRBAG CONTROL MODULE -
INSTALLATION, SIDE . . . . . . . . . . . . . . . . . 8O-20
IMPACT AIRBAG CONTROL MODULE -
OPERATION, SIDE . . . . . . . . . . . . . . . . . . . . 8O-19
IMPACT AIRBAG CONTROL MODULE -
REMOVAL, SIDE . . . . . . . . . . . . . . . . . . . . . 8O-19
INDICATOR - DIAGNOSIS AND TESTING,
BRAKE/PARK BRAKE . . . . . . . . . . . . . . . . . . . 8B-2
INDICATOR ILLUMINATION -
INSTALLATION, TRANS RANGE . . . . . . . . . . 8L-33
INDICATOR ILLUMINATION - REMOVAL,
TRANS RANGE . . . . . . . . . . . . . . . . . . . . . . 8L-33
INDICATOR LAMP - DESCRIPTION, SKIS
. . . 8Q-7
INDICATOR LAMP - OPERATION, SKIS
. . . . . 8Q-7
INDICATORS - DIAGNOSIS AND
TESTING, TREAD WEAR . . . . . . . . . . . . . . . . 22-9
INFLATION PRESSURES - STANDARD
PROCEDURE, TIRE . . . . . . . . . . . . . . . . . . . 22-10
INITIAL OPERATION - STANDARD
PROCEDURE, POWER STEERING
PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-38
INITIALIZATION - STANDARD
PROCEDURE, SENTRY KEY
IMMOBILIZER SYSTEM . . . . . . . . . . . . . . . . 8E-16
INITIALIZATION - STANDARD
PROCEDURE, SENTRY KEY
IMMOBILIZER SYSTEM . . . . . . . . . . . . . . . . . 8Q-3
INJECTION SYSTEM - OPERATION
. . . . . . . 14-21
INJECTOR - DESCRIPTION, FUEL
. . . . . . . . 14-30
INJECTOR - OPERATION, FUEL
. . . . . . . . . . 14-30
INJECTOR CONNECTOR - REMOVAL
. . . . . . 14-31
INLET AIR TEMPERATURE SENSOR -
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . 14-38
INLET AIR TEMPERATURE SENSOR -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 14-38
INLET AIR TEMPERATURE SENSOR -
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . 14-38
INLET AIR TEMPERATURE SENSOR -
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 14-38
INLET FILTER - DESCRIPTION . . . . . . . . . . . 14-17
INLET HOSE - INSTALLATION, HEATER
. . 24-100,
24-44
INLET HOSE - REMOVAL, HEATER
. 24-100,24-44
INLET TUBE - INSTALLATION, WATER
PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-60
INLET TUBE - REMOVAL, WATER PUMP
. . . 7-60
INNER - INSTALLATION, CV BOOT
. . . . . . . . 3-14
INNER - REMOVAL, CV BOOT
. . . . . . . . . . . . 3-13
INNER BELT WEATHERSTRIP -
INSTALLATION, FRONT DOOR . . . . . . . . . . . 23-92
INNER BELT WEATHERSTRIP -
INSTALLATION, REAR DOOR . . . . . . . . . . . . 23-93
INNER BELT WEATHERSTRIP -
REMOVAL, FRONT DOOR . . . . . . . . . . . . . . 23-92
INNER BELT WEATHERSTRIP -
REMOVAL, REAR DOOR . . . . . . . . . . . . . . . 23-93
INNER CONTROL ASSEMBLY PANEL -
INSTALLATION, LIFTGATE . . . . . . . . . . . . . . 23-15
INNER CONTROL ASSEMBLY PANEL -
REMOVAL, LIFTGATE . . . . . . . . . . . . . . . . . . 23-15
INOPERATIVE - DIAGNOSIS AND
TESTING, MULTIPLE/INDIVIDUAL
GAUGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8J-3
INPUT - DESCRIPTION, SPEED SENSOR
. 21-274
INPUT - INSTALLATION, SPEED SENSOR
. 21-276
INPUT - OPERATION, DATA BUS
COMMUNICATION RECEIVE - PCM . . . . . . . . 8E-5
INPUT - OPERATION, IGNITION SENSE -
PCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8E-5
INPUT - OPERATION, SENSOR RETURN -
PCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8E-5
INPUT - OPERATION, SPEED SENSOR
. . . 21-274
INPUT - REMOVAL, SPEED SENSOR . . . . . 21-275
INPUT BEARING AND SLEEVE -
INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . 21-136
INPUT BEARING AND SLEEVE -
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . 21-136
INPUT CLUTCH ASSEMBLY - ASSEMBLY
. 21-248
INPUT CLUTCH ASSEMBLY -
DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . 21-239
INPUT SHAFT - ASSEMBLY
. . . . . . . 21-140,21-72
INPUT SHAFT - DESCRIPTION
. . . . . . . . . . 21-69
INPUT SHAFT - DISASSEMBLY
. . . . 21-137,21-70
INSIDE HANDLE ACTUATOR -
INSTALLATION, FRONT DOOR . . . . . . . . . . . 23-23
INSIDE HANDLE ACTUATOR - REMOVAL,
FRONT DOOR . . . . . . . . . . . . . . . . . . . . . . . 23-22
INSIDE REAR VIEW MIRROR -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 23-65
INSIDE REAR VIEW MIRROR - REMOVAL
. 23-65
INSPECT, INSPECTION
. . . . . . . . . . . . . . . 21-147
INSPECTION - ASSEMBLY
. . . . . . . . . . . . . 21-147
INSPECTION - DIAGNOSIS AND
TESTING, ENGINE OIL LEAK . . . . 9-10,9-157,9-81
INSPECTION - DIAGNOSIS AND
TESTING, WHEEL . . . . . . . . . . . . . . . . . . . . 22-13
INSPECTION - INSPECT . . . . . . . . . . . . . . . 21-147
INSTRUMENT CLUSTER - DESCRIPTION
. . . 8J-1
INSTRUMENT CLUSTER - OPERATION
. . . . . 8J-2
INSTRUMENT CLUSTER WARNING/
INDICATOR LAMPS - DIAGNOSIS AND
TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8J-3
INSTRUMENT PANEL ASSEMBLY -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 23-53
INSTRUMENT PANEL ASSEMBLY -
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 23-50
INSTRUMENT PANEL CENTER BEZEL -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 23-56
INSTRUMENT PANEL CENTER BEZEL -
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 23-56
INSTRUMENT PANEL CENTER BEZEL
CONTROL KNOBS - INSTALLATION . . . . . . . 23-57
INSTRUMENT PANEL CENTER BEZEL
CONTROL KNOBS - REMOVAL . . . . . . . . . . 23-56
INSTRUMENT PANEL END CAP -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 23-57
INSTRUMENT PANEL END CAP -
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 23-57
INSTRUMENT PANEL TOP COVER -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 23-58
INSTRUMENT PANEL TOP COVER -
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 23-57
INTAKE MANIFOLD - INSTALLATION,
LOWER . . . . . . . . . . . . . . . . . . . 9-139,9-222,9-63
INTAKE MANIFOLD - INSTALLATION,
UPPER . . . . . . . . . . . . . . . . . . . . 9-138,9-221,9-63
INTAKE MANIFOLD - REMOVAL, LOWER
. . 9-138,
9-220,9-63
INTAKE MANIFOLD - REMOVAL, UPPER
. . 9-135,
9-216,9-63
INTAKE MANIFOLD LEAKS - DIAGNOSIS
AND TESTING . . . . . . . . . . . . . . . . . . 9-135,9-216
INTAKE/EXHAUST VALVES & SEATS -
CLEANING . . . . . . . . . . . . . . . . . . . . . 9-106,9-185
INTAKE/EXHAUST VALVES & SEATS -
DESCRIPTION . . . . . . . . . . . . . . . . . . 9-106,9-185
INTAKE/EXHAUST VALVES & SEATS -
OPERATION . . . . . . . . . . . . . . . . . . . . 9-106,9-185
INTEGRATED CONTROL UNIT -
DESCRIPTION, ICU . . . . . . . . . . . . . . . . . . . . 5-90
INTEGRATED CONTROL UNIT -
INSTALLATION, ICU . . . . . . . . . . . . . . . . . . . . 5-92
INTEGRATED CONTROL UNIT -
OPERATION, ICU . . . . . . . . . . . . . . . . . . . . . . 5-90
INTEGRATED CONTROL UNIT -
REMOVAL, ICU . . . . . . . . . . . . . . . . . . . . . . . 5-90
INTERACTIVE SPEED CONTROL (4
SPEED EATX ONLY) - OPERATION . . . . . . . . 8P-2
INTERFACE (PCI) BUS, OPERATION -
PROGRAMMABLE COMMUNICATIONS . . . . 14-24
INTERIOR LAMPS, SPECIFICATIONS
. . . . . . 8L-28
INTERIOR METHOD - REMOVAL
. . . . . . . . . 23-78
INTERLOCK CABLE - INSTALLATION,
SHIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-267
INTERLOCK CABLE - REMOVAL, SHIFT . . . 21-265
INTERLOCK MECHANISM -
INSTALLATION, SHIFT . . . . . . . . . . . . . . . . 21-269
INTERLOCK MECHANISM - REMOVAL,
SHIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-268
INTERLOCK SYSTEM, ADJUSTMENTS -
BRAKE/TRANSMISSION SHIFT . . . . . . . . . 21-270
INTERLOCK/UPSTOP SWITCH -
DESCRIPTION, CLUTCH. . . . . . . . . . . . . . . . . . 6-12
INTERLOCK/UPSTOP SWITCH -
DIAGNOSIS AND TESTING, CLUTCH . . . . . . . 6-13
INTERLOCK/UPSTOP SWITCH -
OPERATION, CLUTCH . . . . . . . . . . . . . . . . . . 6-13
INTERMEDIATE PIPE - INSTALLATION
. . . . . 11-8
INTERMEDIATE PIPE - REMOVAL
. . . . . . . . . 11-7
INTERNATIONAL SYMBOLS -
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . Intro.-5
INTERNATIONAL SYMBOLS -
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . 0-1
INTRODUCTION - DIAGNOSIS AND
TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
INTRODUCTION - DIAGNOSIS AND
TESTING, ENGINE DIAGNOSIS . . . . . . 9-151,9-76
INTRUSION SENSOR - EXPORT -
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 8Q-5
INTRUSION SENSOR - EXPORT -
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 8Q-6
INTRUSION SENSOR - EXPORT -
INSTALLATION, DOME LAMP UNIT
WITH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8L-31
INTRUSION SENSOR - EXPORT -
INSTALLATION, DOME LAMP WITH . . . . . . 8L-30
INTRUSION SENSOR - EXPORT -
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . 8Q-5
INTRUSION SENSOR - EXPORT -
REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Q-5
INTRUSION SENSOR - EXPORT -
REMOVAL, DOME LAMP UNIT WITH . . . . . 8L-30
INTRUSION SENSOR - EXPORT -
REMOVAL, DOME LAMP WITH . . . . . . . . . . 8L-30
IOD FUSE - DESCRIPTION
. . . . . . . . . . . 8W-97-4
IOD FUSE - INSTALLATION
. . . . . . . . . . . 8W-97-5
IOD FUSE - OPERATION
. . . . . . . . . . . . . 8W-97-4
IOD FUSE - REMOVAL
. . . . . . . . . . . . . . 8W-97-5
ISOLATORS - INSTALLATION, SUPPORT
BRACKETS . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11
ISOLATORS - REMOVAL, SUPPORT
BRACKETS . . . . . . . . . . . . . . . . . . . . . . . . . . 11-11
JET - 2.4L TURBO - DESCRIPTION, OIL
. . . 9-214
JET - 2.4L TURBO - INSTALLATION, OIL
. . 9-214
JET - 2.4L TURBO - REMOVAL, OIL
. . . . . . 9-214
JOINT - DIAGNOSIS AND TESTING, BALL
. . 2-12
JOINT SEAL BOOT - INSTALLATION,
LOWER BALL . . . . . . . . . . . . . . . . . . . . . . . . 2-12
JOINT SEAL BOOT - REMOVAL, LOWER
BALL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
JOUNCE BUMPER - INSTALLATION
. . . . . . . 2-41
JOUNCE BUMPER - REMOVAL
. . . . . . . . . . . 2-41
JUMP STARTING - STANDARD
PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . 0-14
KEY - DESCRIPTION, TRANSPONDER
. . . . . 8Q-8
KEY - OPERATION, TRANSPONDER
. . . . . . . 8Q-8
KEY IMMOBILIZER MODULE -
DESCRIPTION, SENTRY . . . . . . . . . . . . . . . . 8E-15
PT
INDEX
15
Description
Group-Page
Description
Group-Page
Description
Group-Page
Summary of Contents for PT Cruiser
Page 2: ......
Page 5: ...Fig 3 FASTENER IDENTIFICATION PT INTRODUCTION 3 FASTENER IDENTIFICATION Continued...
Page 6: ...Fig 4 FASTENER STRENGTH 4 INTRODUCTION PT FASTENER IDENTIFICATION Continued...
Page 9: ...Fig 6 METRIC CONVERSION CHART PT INTRODUCTION 7 METRIC SYSTEM Continued...
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Page 31: ...Fig 1 Front Suspension System PT FRONT SUSPENSION 2 3 FRONT SUSPENSION Continued...
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Page 1078: ...Fig 92 Oil Lubrication System 9 58 ENGINE 1 6L SOHC PT LUBRICATION Continued...
Page 1287: ...Fig 7 ENGINE COMPARTMENT SIDE AND BOTTOM VIEW PT FRAMES BUMPERS 13 5 FRAME Continued...
Page 1288: ...Fig 8 REAR FRAME SECTION SIDE AND BOTTOM VIEW 13 6 FRAMES BUMPERS PT FRAME Continued...
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Page 1616: ...Neutral Speed Over 8 MPH 21 204 41TE AUTOMATIC TRANSAXLE PT 41TE AUTOMATIC TRANSAXLE Continued...
Page 1617: ...Reverse PT 41TE AUTOMATIC TRANSAXLE 21 205 41TE AUTOMATIC TRANSAXLE Continued...
Page 1619: ...First Gear PT 41TE AUTOMATIC TRANSAXLE 21 207 41TE AUTOMATIC TRANSAXLE Continued...
Page 1620: ...Second Gear 21 208 41TE AUTOMATIC TRANSAXLE PT 41TE AUTOMATIC TRANSAXLE Continued...
Page 1621: ...Second Gear EMCC PT 41TE AUTOMATIC TRANSAXLE 21 209 41TE AUTOMATIC TRANSAXLE Continued...
Page 1622: ...Direct Gear 21 210 41TE AUTOMATIC TRANSAXLE PT 41TE AUTOMATIC TRANSAXLE Continued...
Page 1623: ...Direct Gear CC On PT 41TE AUTOMATIC TRANSAXLE 21 211 41TE AUTOMATIC TRANSAXLE Continued...
Page 1624: ...Overdrive 21 212 41TE AUTOMATIC TRANSAXLE PT 41TE AUTOMATIC TRANSAXLE Continued...
Page 1625: ...Overdrive EMCC PT 41TE AUTOMATIC TRANSAXLE 21 213 41TE AUTOMATIC TRANSAXLE Continued...
Page 1626: ...Overdrive CC On 21 214 41TE AUTOMATIC TRANSAXLE PT 41TE AUTOMATIC TRANSAXLE Continued...
Page 1723: ...PT TIRES WHEELS 22 11 TIRES Continued...
Page 1779: ...Fig 15 INSTRUMENT PANEL ASSEMBLY PT INSTRUMENT PANEL 23 51 INSTRUMENT PANEL ASSEMBLY Continued...
Page 1828: ...Fig 5 BODY LOCATIONS 23 100 BODY STRUCTURE PT SEALER LOCATIONS Continued...
Page 1832: ...Fig 9 ROOF 1 THUMBGRADE SEALER 23 104 BODY STRUCTURE PT SEALER LOCATIONS Continued...
Page 1834: ...Fig 11 COWL PLENUM 1 PUMPABLE SEALER 23 106 BODY STRUCTURE PT SEALER LOCATIONS Continued...
Page 1837: ...Fig 14 COWL SIDE 1 PUMPABLE SEALER PT BODY STRUCTURE 23 109 SEALER LOCATIONS Continued...
Page 1840: ...Fig 17 REAR FLOOR PAN 1 PUMPABLE SEALER 23 112 BODY STRUCTURE PT SEALER LOCATIONS Continued...
Page 1935: ...Fig 29 Blower Motor Electrical Diagnosis PT HEATING AIR COND LHD 24 29 BLOWER MOTOR Continued...
Page 1990: ...Fig 28 BLOWER MOTOR ELECTRICAL DIAGNOSIS 24 84 HEATING AIR COND RHD PT BLOWER MOTOR Continued...
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Page 2078: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...